Powermatic PM2244 Operating Instructions And Parts Manual

Powermatic PM2244 Operating Instructions And Parts Manual

Drum sander

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Operating Instructions and Parts Manual
Drum Sander
Model PM2244
Powermatic
427 New Sanford Road
LaVergne, Tennessee 37086
Part No. M-1792244
Ph.: 800-274-6848
Edition 1 08/2015
www.powermatic.com
Copyright © 2015 Powermatic
 
 

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Summary of Contents for Powermatic PM2244

  • Page 1 Operating Instructions and Parts Manual Drum Sander Model PM2244 Powermatic 427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-1792244 Ph.: 800-274-6848 Edition 1 08/2015 www.powermatic.com Copyright © 2015 Powermatic   1   ...
  • Page 2: Important Safety Instructions

    16. Keep safety guards in place at all times when intended use. If used for other purposes, the machine is in use. If removed for Powermatic disclaims any real or implied maintenance purposes, use extreme caution warranty and holds itself harmless from any and replace the guards immediately after injury that may result from that use.
  • Page 3: About This Manual

    Additional knowledge may be obtained from experienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority. If there are questions or comments, please contact your local supplier or Powermatic. Powermatic can also be reached at our web site: www.powermatic.com.
  • Page 4: Table Of Contents

    13.0 Troubleshooting the PM2244 Drum Sander ....................19   14.0 Replacement parts ............................. 19   14.1.1 PM2244 Head Assembly I – Exploded View ..................20   14.1.2 PM2244 Head Assembly II – Exploded View ..................21   14.1.3 PM2244 Head Assembly III – Exploded View ..................22  ...
  • Page 5: Specifications

    4.0 Specifications Model number ............................. PM2244 Stock number .............................. 1792244 Motor and electricals: Drum motor: Motor type ................totally enclosed fan cooled, induction, capacitor start Horsepower ............................1-3/4 HP Phase................................. single Voltage ..............................115V only Cycle ................................60Hz Listed FLA (full load amps) ..........................14 A Motor speed ............................
  • Page 6: Setup And Assembly

    The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without incurring obligations. 5.0 Setup and assembly Figure 2 5.1 Shipping contents...
  • Page 7: Handwheel

    There are internal blocks on the pallet securing environment and extended abrasive life. The the sander – lift up on sander end to clear these PM2244 is equipped with a 4-inch dust collection while sliding off pallet.) port. Secure a 4-inch dust collection hose to the port with a hose clamp (Figure 4), and connect to a high 5.4 Handwheel...
  • Page 8: Electrical Connections

    The last winding should have a 1/16 to 1/8 in. The PM2244 Sander is rated at 115-volt power only. gap, before insertion into inboard fastener (see The sander comes with a plug designed for use on Figure 7).
  • Page 9: Extension Cords

    This tool is intended for use on a circuit that has an 1. With an abrasive strip on the drum, lower outlet that looks like the one illustrated in A, Figure sanding drum to where it touches top of 8. An adapter, shown in B and C, may be used to conveyor belt.
  • Page 10: Inspecting Drum Alignment

    NOTE: Insufficient belt tension will cause slippage of conveyor belt on drive roller during sanding operation. The conveyor belt is too loose if it can be stopped by hand pressure applied directly to top of moving conveyor belt. Excessive belt tension can result in bent rollers, bent brackets, and/or premature wearing of bushings or conveyor belt.
  • Page 11: Tension Roller Adjustment

    7.4.1 Verifying drum alignment Note: This is an operational test. Perform this procedure only after you have become familiar with sander operation. When sanding boards wider than the drum, table alignment is critical and table must be adjusted exactly level to slightly lower on the outboard end. This will prevent any ridges from developing in the stock.
  • Page 12: Operations

    8.3 Drum motor operation 8.0 Operations 1. Connect power supply to machine. – Display Before using your drum sander, review the previous remains dark. sections on initial set-up and adjustment. Before 2. Turn on main power switch (A). – Display will operating, make sure an abrasive strip is mounted illuminate.
  • Page 13: Emergency Stop

    When handwheel is rotated to move drum 2. Width of piece being processed. downward below zero point, a negative sign will 3. Hardness of piece. appear before the depth number (K). 4. Feed rate of conveyor belt. NOTE: Drum height will remain in control panel memory if E-stop button is pressed.
  • Page 14: Maximum Performance Tips

    If the finish is still affected, make adjustments by If there is a significant thickness difference, the slowing the conveyor and/or decreasing the depth thinner pieces can slip on the conveyor belt if they of cut and run the stock through again. do not contact the tension rollers.
  • Page 15: Maintenance

    9.2 Drum maintenance on the motor. Note that to get the best final finish, however, the stock should be fed through the The drum should not require removal from the machine so it will be sanded in line with the grain of machine under normal circumstances.
  • Page 16: Optional Abrasives

    PM2244 Precut Abrasive 180G (qty. 3) 1792208 PM2244 Precut Abrasive 220G (qty. 3) 10.1 Abrasive dimensions for PM2244 Use this diagram to cut after-market abrasive strips to fit (or use a new Powermatic-supplied strip as a template). Figure 20  ...
  • Page 17: Tracker Kit

    7. With first tracker installed, slide conveyor belt 11.0 Tracker kit into bottom slot of tracker. Note: When installed properly, only bottom lip of tracker will be Stock No.: PM2244-213 visible. The top slot can be used if bottom slot wears out. Trackers dramatically reduce tracking adjustments of conveyor belts.
  • Page 18: Abrasives

    accept stains evenly. This will vary by type of wood. 12.0 Abrasives Oak, for example, is susceptible to burnishing because of its open pores. The abrasive material you choose will have a substantial effect on the performance of your 12.2 Cleaning abrasive strips sander.
  • Page 19: Troubleshooting The Pm2244 Drum Sander

    13.0 Troubleshooting the PM2244 Drum Sander Symptom Possible Cause Correction * Drum motor won’t start No incoming current. Check connections at plug or circuit panel. when ON button is Safety key missing from switch. Install safety key. pushed. E-stop still engaged (racetrack is Disengage E-stop by rotating clockwise.
  • Page 20: Pm2244 Head Assembly I - Exploded View

    14.1.1 PM2244 Head Assembly I – Exploded View    ...
  • Page 21: Pm2244 Head Assembly Ii - Exploded View

    14.1.2 PM2244 Head Assembly II – Exploded View    ...
  • Page 22: Pm2244 Head Assembly Iii - Exploded View

    14.1.3 PM2244 Head Assembly III – Exploded View  ...
  • Page 23: Pm2244 Head Assembly - Parts List

    ..............80 grit, 3” width ..... 1 18 ..........Drum (Re:18A)....................1 18A .... PM2244-118A ... Drum Assembly (includes #12,14-16,18,19,37-39) ........1 19 ..........Key (Re:18A) ............8*7*18 ......2 20 ....PM2244-120....Drum Carriage ....................1 21 ....
  • Page 24 87 ....PM2244-187....Sanding Motor ............1.75HP, 115V, 60Hz ..1 ....PM2244-187SC..Start Capacitor (not shown) ........300MFD 125VAC ..1 ....PM2244-187RC ..Running Capacitor (not shown) ....... 50μF 300VAC ....1 ....PM2244-187FC ..Fan Cover (not shown) .................. 1 ....
  • Page 25 142 .... PM2244-1142.... Standoff ......................4 144 .... PM2244-1144.... Cable Tie Mount .................... 1 145 .... PM2244-1145.... External Tooth Lock Washer ................. 2 146 .... PM2244-1146.... Connection Cable (No.8) ................1 147 .... LM000073 ....Sanding Motor Label (not shown) ..............1 148 ....
  • Page 26: Pm2244 Conveyor Bed Assembly - Exploded View

    14.2.1 PM2244 Conveyor Bed Assembly – Exploded View  ...
  • Page 27: Pm2244 Conveyor Bed Assembly - Parts List

    11 ....F006040 ....Retaining Ring ............STW-10 ......2 12 ....PM2244-212....Bracket......................2 13 ....PM2244-213....Tracker Kit (set of 2) ..................1 14 ....F005367 ....Socket Head Cap Screw.......... M5*0.8P*25L ....2 15 ....F002633 ....Flat Washer ............. 5.2*10*1.0T ....8 16 ....
  • Page 28: Pm2244 Cabinet Assembly - Exploded View

    12 ....F000105 ....Phillips Round Head Screw ........1/4"-20NC*3/8"L.... 2 13 ....PM2244-313....Screw Knob ....................2 14 ....PM2244-314....Powermatic Stripe Set ................... 1 15 ....LM000071 ....Warning Label....................1 16 ....LM000072 ....ID Label, PM2244 ..................1  ...
  • Page 29: Electrical Connections - Pm2244 Drum Sander

    15.0 Electrical Connections – PM2244 Drum Sander  ...
  • Page 30: Warranty And Service

    16.0 Warranty and service Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday. Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.
  • Page 31 This page intentionally left blank.  ...
  • Page 32   427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848   www.powermatic.com  ...

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