Generators GENERATOR SET 5.5 HP - RECOIL START - 2200W/2400W RATED Model 91213 OPERATING INSTRUCTIONS 3491 Mission Oaks Blvd., Camarillo, CA 93011 Visit our Web site at http://www.harborfreight.com TO PREVENT SERIOUS INJURY OR DEATH, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep this manual and invoice in a safe and dry place for future reference. SKU 91213 PAGE 2...
If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need for the three wire grounded power cord and grounded power supply system. SKU 91213 PAGE 3...
Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed. SKU 91213 PAGE 4...
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When servicing a generator, use only identical replacement parts. Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury. SKU 91213 PAGE 5...
The supporting floor/ground surface should be level, and strong enough to safely hold the weight of the Generator. If the floor/ground surface is not level, strong cross members should be placed under the full length of the Generator Frame at its low side. SKU 91213 PAGE 6...
If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempt- ing to restart the Generator. Use only engine manufacturer recommended fuel and oil. SKU 91213 PAGE 7...
Avoid body contact with fuels, oils, and lubricants used in the Generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water. SKU 91213 PAGE 8...
Connect the generator only to a load or electrical system (115 volt) that is com- patible with the electrical characteristics and rated capacities of the Generator. Before servicing equipment powered by the Generator, disconnect the equipment from its power input. SKU 91213 PAGE 9...
Install the Generator on a concrete slab or other area where rain drainage or flood waters can not reach it. Generator placement should allow four feet of access to all sides for mainte- nance. SKU 91213 PAGE 10...
Engine Crankcase. Fill the Engine’s Crankcase until the oil level is level with the upper marked line on the Dipstick. Then, screw the Dipstick back into the Oil Fill Hole. (See Figure C, next page.) SKU 91213 PAGE 11...
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ENGINE POWER SWITCH GROUND CONNECTOR #6AWG GROUNDING WIRE (NOT INCLUDED) GROUNDING ROD (NOT INCLUDED) FIGURE B FUEL GAUGE (34) FUEL TANK CAP (33) FUEL TANK (30) OIL DIPSTICK (65A) FIGURE C SKU 91213 PAGE 12...
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Turn on the Fuel Valve (40). (See Figure E.) Close the Choke Lever (21A) to about 1/8” clearance. (See Figure E.) CIRCUIT BREAKER FIGURE D CLOSED OPEN CHOKE LEVER (21A) FUEL VALVE (40) FIGURE E REV 03/06 SKU 91213 PAGE 13...
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If necessary pull the rope several times until the Engine starts. (See Figure G.) Allow the Engine to run for several seconds. Then, open the Choke Lever (21A) all the way. (See Figure E.) 120 VOLT DUEL OUTLETS START HANDLE (41A) FIGURE G SKU 91213 PAGE 14...
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Power Cord to the negative (-) Terminal on the Generator. (See Figure H, next page.) If using only a 12 volt DC tool or equipment, turn the 120 volt AC Circuit Breaker (5) to its “OFF” position. (See Figure D.) SKU 91213 PAGE 15...
Engine and Generator to completely cool before perform- ing any inspection, maintenance, or cleaning. Before each use, inspect the general condition of the Generator. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, SKU 91213 PAGE 16...
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU 91213 PAGE 17...
Rectifier Bush Bolt (M5x16) Fuel Valve Cable Sheath Frame Bolt (M8 x 224) Switch Box Cover Engine NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 91213 PAGE 18...
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Compression Ring II Starter Ratchet Spring Oil Scraper Ring Start Rope Piston Pin Start Handle Piston Pin Circlip NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 91213 PAGE 20...
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ASSEMBLY DIAGRAM - CONTINUED 72A 71A 70A 69A 77A 76A 78A 79A 80A 23A 24A 12A 13A 15A 16A 17A NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. SKU 91213 PAGE 21...