Fuel Conversion; Conversion Kit For White Rodgers Or Honeywell Single Input Gas Valve - Calcana CAL Series Installation, Operation, Service, And Parts Manual

CAL-SERIES
31.0

FUEL CONVERSION

CONVERSION KIT FOR WHITE RODGERS OR HONEYWELL SINGLE INPUT GAS VALVE

31.1
USE WITH WHITE RODGERS PART #F92-0656 Propane Gas AND #F92-0659 Natural Gas or
WITH HONEY WELL PART #393691 Propane Gas AND #394588 Natural Gas - Conversion Kits used in:
The conversion shall be carried out in accordance with the requirements of the provincial/state authorities having
CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition.
USA: National Fuel Gas Code, ANSI Z223.1/NFPA 54, or latest edition.
WARNING:
This conversion kit shall be installed by a qualified service agency in accordance with the
manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If
the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide
may result causing property damage, personal injury or loss of life. The qualified service agency is responsible
for the proper installation of this kit. The installation is not proper and complete until the operation of the
converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. The
installer of this conversion kit assumes full responsibility and liability for the installation of this conversion kit.
If you do not understand these instructions or the information contained in the installation manual, DO NOT
INSTALL THIS CONVERSION KIT OR OPERATE THE UNIT ASSOCATED WITH THIS GAS CONVERSION.
DIRECTIONS:
1) Caution the gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the
conversion.
2) Turn off electrical supply to heater
3) Disconnect gas supply line to heater
4) Disconnect electrical supply to heater
5) Disconnect thermostat control wire from heater
6) Remove burner head from reflector assembly being careful to support burner head in such a fashion that it will
not fall from the location overhead where it was installed. Use two people if necessary.
7) Remove service door that provides access to gas valve location
8) Remove igniter assembly
9) Use deep wall socket to remove orifice spud.
10) Install correct orifice for the fuel that you are converting to. CHECK TWICE TO MAKE SURE. Reference chart
below:
11) Locate gas valve. Identify manufacturer of gas valve. Make sure you are using the correct kit as manufactured
for the gas valve that is installed in heater and following instructions as detailed on the enclosed White Rodgers or
Honey Well instruction sheets for the associated Gas Conversion Kits. Make sure you have the correct conversion
spring for the fuel type you are converting to.
12) Verify Manifold pressure using a manometer. Adjust pressure if necessary. (see valve instructions for details)
Manifold Pressure is: NG: 3.5" w.c.
13) When the conversion is complete, fill out the information as required on the enclosed conversion label.
14) Attach completed label on or near the rating plate
MODEL PIN FROM
CAL-40 3025000
CAL-50 3025001
CAL-75 3025002
NOTE: CONVERSION KITS COME WITH GAS VALVE CONVERSION SPRING, PREDRILLED ORIFICE AND CONVERSION LABEL.
CONVERSION KITS ARE FOR UNITS RATED FOR THE FOLLOWING LOCATIONS AND ELEVATIONS: CANADA: 0 – 4500 FT (1372 m) USA: 0 – 2000 FT (610 m)
jurisdiction and in accordance with the requirements as follows:
for Propane: 10.5" w.c. Leak Test all Fittings Prior to Operation
Conversion Chart With Part Numbers and Corresponding Orifice Sizes
TO ORIFICE
NG Propane #51
NG Propane #48
NG Propane #42
FOR INSTALLATIONS ABOVE THE DESIGNATED ELEVATIONS, CONTACT FACTORY.
MODEL PIN FROM
CAL-40 3025011 Propane
CAL-50 3025012 Propane
CAL-75 3025013 Propane
78
TO ORIFICE
NG #32
NG 3.3mm
NG #21