Table Of Contents - Calcana CAL Series Installation, Operation, Service, And Parts Manual

CAL-SERIES

TABLE OF CONTENTS

1.0 OWNERS RESPONSIBILITY --------------------------------- 1
2.0 INSTALLER RESPONSIBILITY------------------------------ 3
3.0 CODE COMPLIANCE ------------------------------------------ 5
4.0 SPECIFICATIONS: GENERAL SPECIFICATIONS -------- 6
5.0 DIMENSIONS --------------------------------------------------- 7
6.0 INSTALLATION CLEARANCES AND CLEARANCE TO
COMBUSTIBLES ------------------------------------------------------- 9
6.1
CLEARANCE TO COMBUSTIBLES FOR SPACE HEATING
AND BROODER INSTALLATION ----------------------------------------- 10
7.0 PRE-INSTALLATION INSPECTION: --------------------- 12
8.0 PACKAGING CONTENTS & DESCRIPTION OF PARTS:
13
CAL-40A-10' (3 M) ---------------------------------------------------- 13
CAL-40A/50A-15' (4.16 M)------------------------------------------ 14
CAL-40A-10' (3 M) (TWO PIECE MODEL) OR CAL-
40A/50A/75A-20' (6.1 M) ------------------------------------------------- 15
CAL-40A/50A-15' (4.16 M) (THREE PIECE MODEL) ----------- 16
CAL-40A/50A/75A-20' (6.1 M) (FOUR PIECE MODEL) -------- 17
OUTSIDE: COMBUSTION AIR KIT ---------------------------------- 18
SIDE WALL VENT KIT ------------------------------------------------- 18
90° ELBOW PACKAGE ------------------------------------------------ 19
180° U-BEND PACKAGE ---------------------------------------------- 19
PROTECTIVE SCREEN KIT -------------------------------------------- 20
PROTECTIVE SCREEN INSTALLATION ----------------------------- 20
9.0 INSTALLATION ---------------------------------------------- 21
9.1
PLANNING ---------------------------------------------------------- 21
9.2
TYPICAL GARAGE INSTALLATION ---------------------------- 21
10.0 SUSPENSION OF HEATER: -------------------------------- 22
10.1 HORIZONTAL INSTALLATION ---------------------------------- 22
SUSPENSION POINTS ------------------------------------------------- 22
HORIZONTAL INSTALLATION --------------------------------------- 23
HORIZONTAL INSTALLATION - MULTI ---------------------------- 24
10.2 TILT INSTALLATION ---------------------------------------------- 25
25° TILT (ALL LENGTHS) --------------------------------------------- 25
45° TILT (ALL LENGTHS) --------------------------------------------- 26
11.0 ASSEMBLY OF COMPONENTS ---------------------------- 27
11.1 GENERAL INSTRUCTIONS --------------------------------------- 27
CAL-40A-10' (3M) TWO PIECE ------------------------------------- 27
CAL-50A-15' (4.8M) THREE PIECE --------------------------------- 28
CAL-75A-20' (8.1M) FOUR PIECE ---------------------------------- 28
11.2 COMPONENT ASSEMBLY --------------------------------------- 28
JOINT HANGER TO REFLECTOR ------------------------------------ 28
CLAMP COUPLER ------------------------------------------------------ 29
END CAP TO REFLECTOR -------------------------------------------- 29
BAFFLE/TURBULATOR INSTALLATION ---------------------------- 30
VENT ADAPTOR INSTALLATION ------------------------------------ 30
12.0 ASSEMBLY OVERVIEW ------------------------------------ 31
12.1 ASSEMBLY OF OPTIONS ---------------------------------------- 31
12.2 REFLECTOR ASSEMBLY: ALL LENGTHS ---------------------- 32
10' (3M) REFLECTOR PACKAGE ------------------------------------ 32
15' (4.16M) REFLECTOR PACKAGE -------------------------------- 32
20' (6.1M) REFLECTOR PACKAGE ---------------------------------- 32
90° ELBOW KIT -------------------------------------------------------- 33
180° U-BEND KIT ------------------------------------------------------ 33
13.0 OUTSIDE COMBUSTION AIR SUPPLY ------------------ 34
COMBUSTION AIR OPTION A DUCTED --------------------------- 35
COMBUSTION AIR OPTION A DUCTED --------------------------- 35
COMBUSTION AIR OPTION B UN-DUCTED ---------------------- 35
14.0 VENTING ------------------------------------------------------ 36
ANSI Z83.20-2016/CSA 2.34-2016 ----------------------------- 36
GAS PRODUCTS NO. 405 ------------------------------------------ 36
JANUARY 1, 2019 --------------------------------------------------- 36
VERTICAL VENTING (CONTINUED) ROOF EXHAUST : TWO OR
MORE UNITS - USE 'B' STYLE CHIMNEY. -------------------------------- 41
15.0 OUTDOOR APPLICATIONS -------------------------------- 43
OUTDOOR INSTALLATIONS ----------------------------------------- 43
16.0 UNVENTED APPLICATIONS ------------------------------- 44
UNVENTED INSTALLATIONS ---------------------------------------- 44
UNVENTED INSTALLATION END CLEARANCES ----------------- 44
17.0 GAS PIPING --------------------------------------------------- 45
18.0 GAS CONNECTION ------------------------------------------- 46
FLEX CONNECTOR ---------------------------------------------------- 46
19.0 GAS INPUT RATE -------------------------------------------- 48
20.0 ELECTRICAL CONNECTION ------------------------------- 49
21.0 WIRING DIAGRAM ------------------------------------------ 50
21.1 CAL WIRING DIAGRAM ----------------------------------------- 50
21.2 CAL HIGH/LOW WIRING DIAGRAM -------------------------- 51
21.3 CAL MODULATING WIRING DIAGRAM --------------------- 52
21.4 CAL SINGLE INPUT 24 VOLT WIRING DIAGRAM ---------- 53
21.5 CAL HIGH/LOW 24 VOLT WIRING DIAGRAM -------------- 54
21.6 CAL SS 24 VOLT MODULATING WIRING DIAGRAM ------ 55
22.0 THERMOSTATS ---------------------------------------------- 56
22.1 LOW VOLTAGE (SINGLE HEATER) ----------------------------- 56
LOW VOLTAGE: ONE THERMOSTAT - ONE HEATER ---------- 56
22.2 LINE VOLTAGE (TWO OR MORE HEATERS) ---------------- 57
LINE VOLTAGE: ONE THERMOSTAT - TWO OR MORE
HEATERS ---------------------------------------------------------------------- 57
23.0 INITIAL START-UP ------------------------------------------ 58
24.0 GAS VALVES -------------------------------------------------- 59
24.2 GAS VALVE DETAILS HI/LO ------------------------------------- 60
25.0 MANIFOLD PRESSURE REGULATOR ADJUSTMENT
AND PRESSURE VERIFICATION PROCEDURE: ---------------- 62
26.0 SEQUENCE OPERATION ----------------------------------- 65
26.1 DESCRIPTION OF 3-TRY DIRECT SPARK IGNITION
SYSTEM: ---------------------------------------------------------------------- 65
26.2 OPERATIONS: ------------------------------------------------------ 65
POWER UP/STANDBY------------------------------------------------ 65
HEAT MODE ----------------------------------------------------------- 65
FLAME FAILURE - RE-IGNITION ------------------------------------ 65
27.0 TROUBLESHOOTING --------------------------------------- 66
NO POWER TO HEATER --------------------------------------------- 66
INITIAL ELECTRICAL CHECKS --------------------------------------- 67
INITIAL GAS CHECKS ------------------------------------------------- 68
ELECTRICITY AND GAS TO HEATER, BUT STILL INOPERATIVE 68
CHECK CONTROL BOARD ------------------------------------------- 69
FAULT CONDITIONS -------------------------------------------------- 69
INTERNAL CONTROL FAULT ---------------------------------------- 69
AIRFLOW FAULT - LOCK OUT (COMBUSTION AIR FLOW
PROBLEMS) ------------------------------------------------------------------- 69
FLAME WITH NO CALL FOR HEAT (FLAME FAULT) ------------ 70
IGNITION LOCK OUT (FAILURE TO LIGHT) ----------------------- 70
FLAME SENSOR CURRENT CHECK --------------------------------- 70
PROPER ELECTRODE LOCATION ----------------------------------- 71
28.0 MAINTENANCE ---------------------------------------------- 72
29.0 PARTS: --------------------------------------------------------- 73
29.1 BURNER HEAD AND RELATED PARTS------------------------ 73
29.2 REFLECTOR AND TUBE PARTS --------------------------------- 74
29.3 PARTS LIST: --------------------------------------------------------- 75
30.0 WARRANTY -------------------------------------------------- 77
31.0 FUEL CONVERSION ----------------------------------------- 78
31.1 CONVERSION KIT FOR WHITE RODGERS OR HONEYWELL
SINGLE INPUT GAS VALVE------------------------------------------------ 78
31.2 CONVERSION KIT FOR VARIABLE INPUT GAS VALVES -- 80
32.0 EXAMPLE OF CONVERSION KIT LABEL ---------------- 81
33.0 SAFETY AND OPERATING INSTRUCTIONS ------------ 82
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