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Weber Summit Series Replacement Instructions Manual
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Weber Summit Series Replacement Instructions Manual

Weber Summit Series Replacement Instructions Manual

Manifold replacement instructions
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Download this manual See also: Owner's Manual, Installation & Owner's Manual
THIS PROCEDURE MUST BE PERFORMED BY AN AUTHORIzED
(ANy UNAUThOrizEd rEpAirs will vOid wArrANTy prOTEcTiON).
 WARNING: GENUINE WEBER-STEPHEN REPlACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPlACEMENT.
YOUR ACTIONS, IF YOU FAIl TO FOllOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN ExPlOSION, OR
STRUCTURAl FAIlURE RESUlTING IN SERIOUS PERSONAl INjURY OR DEATH AS WEll AS DAMAGE TO PROPERTY.
 DANGER: BEFORE PERFORMING ANY WORk MAkE SURE THE GAS SUPPlY IS TURNED OFF AT THE SOURCE.
FAIlURE TO FOllOW DANGERS, WARNINGS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A
FIRE OR AN ExPlOSION RESUlTING IN SERIOUS PERSONAl INjURY OR DEATH AS WEll AS DAMAGE TO PROPERTY.
1
TOOlS NEEDED:
 BEFORE STARTING: Make sure the lid is down and the casters
are locked to prevent the grill from moving.
A) Remove all of the burner control knobs by pulling up.
A
A - Part# 41788
NOTE: The grills illustrated or photographed may have slight differences than the model purchased.
WEBER-STEPHEN PRODUCTS CO. SERVICE TECHNICIAN.
(will vOid All wArrANTy prOTEcTiON.)
cONtROL pANeL ReMOVAL
- PHIllIPS
B
B - Part# 41787
MANIFOLD repLAceMeNt
INstructIONs
MANIFOLD
RepLAceMeNt
B) Remove the black phillips head screw and nylon washer on the left and
right side of the control panel.
Part # 42537
Part # 42536
56413 08/06/09

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Summary of Contents for Weber Summit Series

  • Page 1 WEBER-STEPHEN PRODUCTS CO. SERVICE TECHNICIAN. (ANy UNAUThOrizEd rEpAirs will vOid wArrANTy prOTEcTiON).  WARNING: GENUINE WEBER-STEPHEN REPlACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPlACEMENT. YOUR ACTIONS, IF YOU FAIl TO FOllOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN ExPlOSION, OR STRUCTURAl FAIlURE RESUlTING IN SERIOUS PERSONAl INjURY OR DEATH AS WEll AS DAMAGE TO PROPERTY.

  • Page 2: Battery Case Removal

    cONtROL pANeL ReMOVAL (cont.) BAtteRY cASe ReMOVAL C) Put your fingers under the front edge of the control panel and lift up TOOlS NEEDED: slightly(1). - PHIllIPS A) Unscrew the battery cap with red button from the battery case. The case is upside down Remove the spring and battery from the case by pulling in a downward motion.
  • Page 3 BAtteRY cASe ReMOVAL (cont.) IGNItION MODULe ReMOVAL (cont.) Hold the battery case and manually finish removing the nut by hand, and Using a phillips screwdriver remove the two mounting screws from the left then lift up on the battery case to remove from brackets. Remove the top and right of the ignition module.
  • Page 4 DIScONNect tHe I.R. cONNectIONS DIScONNect tHe MAIN GAS LINe TOOlS NEEDED: TOOlS NEEDED: - 9/16", 8mm - 7/8" (Silver D and Gold D only) Using a 7/8" open end wrench, loosen the main ss corrugated gas line from the manifold (1). I f there is a copper 45° degree washer, inside of the brass Using an 8mm open end wrench, loosen nut on thermocouple and unscrew connection on the end of the tube (2), it will be loose and can fall out.
  • Page 5 MANIFOLD ReMOVAL (cont.) INStALL NeW MANIFOLD (cont.) The new replacement manifold comes with it own separate mounting bracket, The manifold is now ready to be removed from the burner tubes. Pull the which fits both the Silver and Gold SUM 28” / 36” new Replacement Manifolds. manifold away from the burner tubes (3).
  • Page 6 INStALL NeW MANIFOLD (cont.) INStALL NeW MANIFOLD (cont.) Position the new manifold in front of the burner tubes for reassembly. insert the clevis pin down through the mounting holes (7) and insert the cotter pin through the clevis pin mounting hole locking it in place (8). line up the left side of the manifold with the bracket and reassemble the mounting screw (9).

  • Page 7: Check For Gas Leaks

    Contact the Customer Service Representative in your area using the contact information on our web site. log onto www.weber.com ® C) Valve to manifold connection (3).

  • Page 8: Replace Front Panel

    RepLAce IGNItION MODULe RepLAce BAtteRY cASe Make sure that all wires remain connected to the ignition module. TOOlS NEEDED: A) Replace battery case to heat shield. Using an adjustable wrench tighten the nut that holds the battery case to the heat shield and igniter mounting bracket (1).
  • Page 9 RepLAce cONtROL pANeL TOOlS NEEDED: - PHIllIPS A) Slide the back edge of the control panel in and under the fire box end cap control panel brackets. Push the control panel all the way in and down over valves. B) Replace the black phillips head screw and nylon washer on the left and right side of the control panel.
  • Page 12  WARNING: All repairs to gas carrying, gas burning, igniter components or structural components must be performed by an authorized Weber-Stephen Products Co. service technician. These parts may be gas carrying, gas burning components, igniter components or structural components. Please contact Weber-Stephen Products Co., Customer Service Department for Genuine Weber-Stephen Products Co. replacement part(s) information.