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Siemens RUGGEDCOM MX5000RE Installation Manual

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Download this manual See also: Reference Manual
RUGGEDCOM MX5000RE
Installation Guide
6/2019
RC1060-EN-12
Preface
Introduction
Installing the Device
Device Management
Modules
Technical Specifications
Certification
1
2
3
4
5
6

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Summary of Contents for Siemens RUGGEDCOM MX5000RE

  • Page 1 Preface Introduction Installing the Device RUGGEDCOM MX5000RE Device Management Modules Technical Specifications Installation Guide Certification 6/2019 RC1060-EN-12...

  • Page 2: Security Information

    Warranty Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void.
  • Page 3 RUGGEDCOM MX5000RE Installation Guide Industry Sector Tel: +1 905 856 5288 300 Applewood Crescent Fax: +1 905 856 1995 https://www.siemens.com/ruggedcom Concord, Ontario Canada, L4K 5C7...
  • Page 4 RUGGEDCOM MX5000RE Installation Guide...

  • Page 5: Table Of Contents

    2.6  Installing the Fan Tray Cables ...................... 15 2.7  Installing the Mounting Brackets ....................17 2.8  Installing the EMI Gaskets ......................18 2.9  Assembling the RUGGEDCOM MX5000 and RUGGEDCOM MX5000RE ..........19 2.10  Installing the Fan Tray ....................... 21 2.11  Installing the Patch Panels ......................23 2.12  Connecting the Network Cables ....................
  • Page 6   RUGGEDCOM MX5000RE Table of Contents Installation Guide 2.15  Connecting Power ........................26 2.15.1  Connecting Power to the Enclosure ................. 27 Chapter 3 Device Management ..................3.1  Connecting to the Device ......................29 3.2  Configuring the Device ........................ 30 3.3  Accessing the CompactFlash Card ....................30 Chapter 4 Modules ......................

  • Page 7: Preface

    Installation Guide Preface Preface This guide describes the RUGGEDCOM RUGGEDCOM MX5000RE. It describes the major features of the device, installation, commissioning and important technical specifications. It is intended for use by network technical support personnel who are responsible for the installation, commissioning and maintenance of the device.

  • Page 8: Related Documents

    Siemens Sales representative. Customer Support Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or general information, contact Siemens Customer Support through any of the following methods: Online Visit http://www.siemens.com/automation/support-request...
  • Page 9 Installation Guide Preface Mobile App Install the Industry Online Support app by Siemens AG on any Android, Apple iOS or Windows mobile device and be able to: • Access Siemens' extensive library of support documentation, including FAQs and manuals • Submit SRs or check on the status of an existing SR •...

  • Page 10: Customer Support

      RUGGEDCOM MX5000RE Preface Installation Guide Customer Support...

  • Page 11: Introduction

    -40 to 85 °C (-40 to 185 °F). The RUGGEDCOM MX5000RE is designed to meet the challenging climatic and environmental demands found in utility, industrial, and military network applications.

  • Page 12: Feature Highlights

    • Dual internal MIL grade high reliability fans minimize internal temperature gradient with no outside air exchange • IEC 60529 IP65 rated; dust tight, water jets Section 1.2 Description The RUGGEDCOM MX5000RE features various ports, controls and indicator LEDs on individual modules and the front panel for connecting, configuring and troubleshooting the device. Feature Highlights...
  • Page 13 Button    6. Management Ethernet Port    7. Utility USB Port    8. RS232 Serial Console Port (DB9)    9. Failsafe Alarm Relay    10. CompactFlash Card Port    11. Power Supply Module Indicator LEDs    12. Power Supply Terminal Block When the RUGGEDCOM MX5000RE is configured for rack front mounting, these ports, controls and LEDs are located on the front panel.

  • Page 14: Required Tools And Materials

    Section 5.2, “Failsafe Relay Specifications” Power Supply Terminal Block A pluggable terminal block. For more information, refer to Section 2.15, “Connecting Power”. Section 1.3 Required Tools and Materials The following tools and materials are required to install the RUGGEDCOM MX5000RE: Required Tools and Materials...

  • Page 15: Cabling Recommendations

    Siemens also does not recommend using copper Ethernet ports to interface with devices in the field across distances that could produce high levels of ground potential rise (i.e. greater than 2500 V), during line-to-ground fault conditions.

  • Page 16: Supported Fiber Optic Cables

    Laser optimized. Section 1.5 Patch Panels Every module slot in the RUGGEDCOM MX5000RE chassis is connected to a patch panel assembly in the enclosure. Patch panels are provided pre-assembled with the appropriate ports and wiring to make installation quick and simple.

  • Page 17: Decommissioning And Disposal

    RUGGEDCOM MX5000RE Chapter 1 Installation Guide Introduction RUGGEDCOM Patch Panel MX5000RE Module Slot Figure 4: Patch Panels For information about how to install patch panels, refer to Section 2.11, “Installing the Patch Panels”. Section 1.6 Decommissioning and Disposal Proper decomissioning and disposal of this device is important to prevent malicious users from obtaining proprietary information and to protect the environment.
  • Page 18 Chapter 1 RUGGEDCOM MX5000RE Introduction Installation Guide Decommissioning and Disposal...

  • Page 19: Installing The Device

    This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by Siemens Canada Ltd could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment.

  • Page 20: General Procedure

    Section 2.6, “Installing the Fan Tray Cables” • Section 2.7, “Installing the Mounting Brackets” • Section 2.8, “Installing the EMI Gaskets” • Section 2.9, “Assembling the RUGGEDCOM MX5000 and RUGGEDCOM MX5000RE” • Section 2.10, “Installing the Fan Tray” • Section 2.11, “Installing the Patch Panels” •...

  • Page 21: Unpacking The Device

    Visually inspect each item in the package for any physical damage. Verify all items are included. IMPORTANT! If any item is missing or damaged, contact Siemens for assistance. Section 2.3 Installing the Power Supply Patch Cables To connect the power supply patch cables to the enclosure, do the following: Remove the screws from the outer safety cover.
  • Page 22 Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 5: Power Supply Patch Cable Connections 1. #6-32×3/8" Pan Head Screw    2. Outer Safety Cover    3. Inner Safety Cover    4. PS1 Cable Assembly    5. Terminal Lug Screws    6. Terminal Ring Lug    7. Terminal Block    8. MX5000    9. PS2 Cable Assembly Remove the outer safety cover and the inner safety cover from the RUGGEDCOM MX5000.

  • Page 23: Installing The Chassis Ground Connection

    RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 6: AC Terminal Block Wiring 1. Live Terminal    2. Ground Terminal    3. Neutral Terminal Figure 7: DC Terminal Block Wiring 1. Live Terminal    2. Ground Terminal    3. Neutral Terminal Connect the neutral (-/N) lug from the PS1 cable assembly to the neutral terminal on the PS1 terminal block.

  • Page 24: Connecting The Failsafe Alarm Relay

    Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide IMPORTANT! If the ground terminal on the power supply module(s) is connected to safety Earth, a connection from the chassis ground terminal is not required. Position the grounding cable and external tooth lock washer on the RUGGEDCOM MX5000.

  • Page 25: Installing The Fan Tray Cables

    RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Function Normally Closed Common Ground Normally Open Figure 9: Failsafe Alarm Relay Wiring 1. Normally Open    2. Common (Ground)    3. Normally Closed The failsafe relay terminal is connected to the patch panel for the CM using the cable assembly provided. The connector is an Amphenol MIL-DTL 38999 size 13, code A.
  • Page 26 Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 11: Fan Tray Cable Connections 1. Fan Cables Attach two fan cables to the terminals on the rear of the RUGGEDCOM MX5000. Using two cable ties, secure the fan cables and power cables to the cable tie base on the rear of the RUGGEDCOM MX5000.

  • Page 27: Installing The Mounting Brackets

    RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Figure 12: Power and Fan Tray Cable Ties 1. Cable Ties After tightening the cable ties, trim and remove any excess length. Section 2.7 Installing the Mounting Brackets Position one of the mounting brackets on one side of the RUGGEDCOM MX5000.

  • Page 28: Installing The Emi Gaskets

    Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Figure 13: Mounting Brackets 1. Mounting Bracket    2. #10-32×1/2" Flat Head Hex Socket Screw Secure the mounting bracket with 20 flat head hex socket screws. Hand tighten each screw and make sure each screw head is flush with the surface of the mounting bracket.

  • Page 29: Assembling The Ruggedcom Mx5000 And Ruggedcom Mx5000Re

    Section 2.9 Assembling the RUGGEDCOM MX5000 and RUGGEDCOM MX5000RE To install the RUGGEDCOM MX5000 in the RUGGEDCOM MX5000RE, do the following: Position the RUGGEDCOM MX5000RE with the front opening facing up. Assembling the RUGGEDCOM MX5000 and RUGGEDCOM MX5000RE...
  • Page 30 It is highly recommended to employee the assistance of another technician. Have an assistant hold the attached cables and patch panel clear of the RUGGEDCOM MX5000RE sides. Hold the RUGGEDCOM MX5000 by both mount bracket handles and lower it into the RUGGEDCOM MX5000RE.

  • Page 31: Installing The Fan Tray

    Section 2.10 Installing the Fan Tray To intall the fan tray, do the following: Position the fan tray the DB25 connectors facing forward when the fan tray is in the RUGGEDCOM MX5000RE. Figure 16: Fan Tray Installation 1. #8-32×5/16" Pan Head Screw    2. Fan Tray...
  • Page 32 Align the fan tray with the pins on the bottom of the internal mounting brackets inside the RUGGEDCOM MX5000RE. Slide the fan tray onto the locating pins until the fan tray mount brackets touch the RUGGEDCOM MX5000RE inner mount brackets.

  • Page 33: Installing The Patch Panels

    RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device Section 2.11 Installing the Patch Panels To install a patch panel, do the following: NOTE The following procedure also applies for blank patch panels. From the bottom of the enclosure, feed the patch panel cables through the appropriate opening. For more information about which patch panels correspond to which openings, refer to Section 1.5, “Patch...

  • Page 34: Connecting The Network Cables

    Section 2.13 Installing the Front Panel To install the front panel for the RUGGEDCOM MX5000RE, do the following: Position the RUGGEDCOM MX5000RE with the front opening facing up. Connecting the Network Cables...

  • Page 35: Mounting The Ruggedcom Mx5000Re

    It is highly recommended to employee the assistance of another technician. Position the front panel over the RUGGEDCOM MX5000RE opening, aligning the panel with the two (2) locating pins on the front face. Secure the front panel with 24 screws. Hand-tighten the screws evenly in a cross pattern.

  • Page 36: Connecting Power

    It is highly recommended to employee the assistance of another technician. Secure the RUGGEDCOM MX5000RE to a wall or mounting bracket using screws. Torque each screw evenly to 61 N·m (45 lbf·ft) in a cross pattern.

  • Page 37: Connecting Power To The Enclosure

    RUGGEDCOM MX5000RE Chapter 2 Installation Guide Installing the Device • Use minimum #16 gage copper wiring when connecting terminal blocks. • For 125/230 VAC rated equipment, an appropriately rated AC circuit breaker must be installed. • For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.
  • Page 38 Chapter 2 RUGGEDCOM MX5000RE Installing the Device Installation Guide Connecting Power to the Enclosure...

  • Page 39: Device Management

    RUGGEDCOM MX5000RE Chapter 3 Installation Guide Device Management Device Management This section describes how to connect to and manage the device. CONTENTS • Section 3.1, “Connecting to the Device” • Section 3.2, “Configuring the Device” • Section 3.3, “Accessing the CompactFlash Card” Section 3.1...

  • Page 40: Configuring The Device

    RUGGEDCOM ROX II User Guide associated with the installed software release. Section 3.3 Accessing the CompactFlash Card The RUGGEDCOM MX5000RE features a removable CompactFlash (CF) card that stores configuration files, firmware (active and backup versions), file-based feature keys and other system files. CAUTION! Configuration hazard –...

  • Page 41: Removing The Cf Card

    Configuration hazard – risk of data corruption/loss. The following will void the warranty and potentially result in configuration data corruption/loss: • Using a CF card not approved by Siemens for use with this device • Removing the CF card in any scenario other than those described in this section...
  • Page 42 Chapter 3 RUGGEDCOM MX5000RE Device Management Installation Guide Figure 25: Removing the CF Card 1. Ejector Button    2. CompactFlash Card    3. Access Panel Press the ejector button to the left of the CF card and then pull the card out. Secure the CF card access panel to the chassis.

  • Page 43: Modules

    RUGGEDCOM MX5000RE Chapter 4 Installation Guide Modules Modules The RUGGEDCOM RUGGEDCOM MX5000 features slots for up to two power modules and eight line modules, which can be used to expand and customize the capabilities of the device to suit specific applications. A variety of modules are available, each featuring a specific type of communication port: copper Ethernet, fiber optic Ethernet, SFP or serial.

  • Page 44: Available Modules

    RUGGEDCOM MX5000RE Modules Installation Guide Section 4.1 Available Modules The following is a list of all power and line modules available for use in the RUGGEDCOM MX5000RE. For RUGGEDCOM MX5000RE Modules Catalog more information about individual modules, refer to the [https:// support.industry.siemens.com/cs/ca/en/view/109748780].
  • Page 45 RUGGEDCOM MX5000RE Chapter 4 Installation Guide Modules RUGGEDCOM MX5000REPN LM M4FX11 Specifications Article Numbers Mode: MM 6GK6050-0ML20-0BH1 (Module) Speed: 100 Mbps 6GK6050-0RL20-0BH1 (Module with Patch Panel and Cables) Interface: FX 6GK6050-0AR00-4MM0 (Patch Ports: 4 Panel and Cables) Connector: LC Distance: 2 km (1.2 mi)

  • Page 46: Switch Modules

    Chapter 4 RUGGEDCOM MX5000RE Modules Installation Guide RUGGEDCOM MX5000REPN MCM01 L3SECL3HW Specifications Article Numbers Layer 3 Security Edition, Layer 3 6GK6050-0ML30-0CA1 (Module) Hardware 6GK6050-0RL30-0CA1 (Module with Patch Panel and Cables) 6GK6050-0AR00-1CP0 (Patch Panel and Cables) Switch Modules RUGGEDCOM MX5000REPN MSM36...

  • Page 47: Installing/Removing Line Modules

    RUGGEDCOM MX5000RE Chapter 4 Installation Guide Modules Blank Modules RUGGEDCOM MX5000REPN PS XX Specifications Article Numbers Blank power supply module, full 6GK6050-0RL10-0AA1 panel RUGGEDCOM MX5000REPN LM XX Specifications Article Numbers Blank line module, half panel 6GK6050-0RL20-0AA1 Section 4.2 Installing/Removing Line Modules Upon installing a new line module in the device, all features associated with the module are available in RUGGEDCOM ROX II.
  • Page 48 Chapter 4 RUGGEDCOM MX5000RE Modules Installation Guide NOTE Control and switch modules are not hot swappable. Power to the device must be disconnected before removing these modules. Removing a Line Module To remove a line module, do the following: For Control and switch modules only, make sure power to the device has been disconnected and wait approximately two minutes for any remaining energy to dissipate.

  • Page 49: Installing/Removing Power Supply Modules

    RUGGEDCOM MX5000RE Chapter 4 Installation Guide Modules Figure 29: Installing a Module 1. Chassis    2. Module    3. Screw Tighten the screws to secure the module. [Optional] If necessary, install the device in the rack. For control and switch modules only, connect power to the device.

  • Page 50: Removing A Power Supply Module

    Chapter 4 RUGGEDCOM MX5000RE Modules Installation Guide CAUTION! Contamination hazard – risk of equipment damage. Prevent the ingress of water, dirts and other debris that may lead to premature equipment failure. Always make sure slots are not left empty. NOTE Power modules are hot swappable.
  • Page 51 RUGGEDCOM MX5000RE Chapter 4 Installation Guide Modules Figure 32: Installing a Power Supply Module 1. Screws    2. Power Supply    3. Chassis Hand-tighten the screws to secure the power module to the chassis. Turn on power to the device and confirm the module is receiving and supplying power. This is indicated by the LEDs on the module.
  • Page 52 Chapter 4 RUGGEDCOM MX5000RE Modules Installation Guide Installing/Removing Power Supply Modules...

  • Page 53: Technical Specifications

    RUGGEDCOM MX5000RE Chapter 5 Installation Guide Technical Specifications Technical Specifications This section provides important technical specifications related to the device and available modules. CONTENTS • Section 5.1, “Power Supply Specifications” • Section 5.2, “Failsafe Relay Specifications” • Section 5.3, “Operating Environment” • Section 5.4, “Mechanical Specifications”...

  • Page 54: Operating Environment

    Technical Specifications Installation Guide Section 5.3 Operating Environment The RUGGEDCOM MX5000RE is rated to operate under the following environmental conditions. Ambient Operating Temperature -40 to 85 °C (-40 to 185 °F) Ambient Storage Temperature -40 to 85 °C (-40 to 185 °F)
  • Page 55 RUGGEDCOM MX5000RE Chapter 5 Installation Guide Technical Specifications 746.25 484.12 625.60 50.80 12.70 492.25 Ø 9.65 76.20 619.25 71.12 Figure 33: Overall Dimensions Dimension Drawings...
  • Page 56 Chapter 5 RUGGEDCOM MX5000RE Technical Specifications Installation Guide Dimension Drawings...

  • Page 57: Certification

    RUGGEDCOM MX5000RE Chapter 6 Installation Guide Certification Certification The RUGGEDCOM MX5000RE device has been thoroughly tested to guarantee its conformance with recognized standards and has received approval from recognized regulatory agencies. CONTENTS • Section 6.1, “Approvals” • Section 6.2, “MIL-STD Ratings” •...

  • Page 58: European Commission (Ec)

    Hazardous Substances The device is marked with a CE marking and can be used throughout the European community. A copy of the CE Declaration of Conformity is available from Siemens Canada Ltd. For contact information, refer to “Contacting Siemens”.

  • Page 59: Ised

    Installation Guide Certification Section 6.1.5 ISED This device is declared by Siemens Canada Ltd to meet the requirements of the following ISED (Innovation Science and Economic Development Canada) standard: • CAN ICES-3 (A)/NMB-3 (A) Section 6.1.6 This device was designed and manufactured using a certified ISO (International Organization for Standardization) quality program that adheres to the following standard: •...

  • Page 60: Mil-Std Ratings

    Electrical Power Interface MIL-STD 1399 (Section 300B) Approved Standards for Shipboard Systems Section 6.3 EMC and Environmental Type Tests The RUGGEDCOM MX5000RE has passed the following EMC and environmental tests. IEC 61850-3 EMC Type Tests Severity Test Description Test Levels Levels...
  • Page 61 AC Power ports 5 kV Siemens-specified severity levels IEEE 1613 EMC Type Tests NOTE The RUGGEDCOM MX5000RE meets Class 2 requirements for an all-fiber configuration and Class 1 requirements for copper ports. Description Test Levels Enclosure Contact +/-2 kV, +/-4 kV, +/- 8 kV...

  • Page 62: Environmental Type Tests

    Chapter 6 RUGGEDCOM MX5000RE Certification Installation Guide Description Test Levels AC Power ports 2.5 kV common, 1 kV differential mode @ 1 MHz HV Impulse Signal ports 5 kV (Fail-Safe Relay output) DC Power ports 5 kV AC Power ports...

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