Roland Aproll MDX-540S User Manual
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Roland Aproll MDX-540S User Manual

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Thank you very much for purchasing this product.
 To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through this
manual completely and store it in a safe location.
 Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
 The contents of this operation manual and the specifications of this product are subject to change without notice.
 The operation manual and the product have been prepared and tested as much as possible. If you find any misprint or error,
please inform us.
 Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product,
regardless of any failure to perform on the part of this product.
 Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur with respect to any article
made using this product.
USER'S MANUAL

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Summary of Contents for Roland Aproll MDX-540S

  • Page 1  The operation manual and the product have been prepared and tested as much as possible. If you find any misprint or error, please inform us.  Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.
  • Page 3 State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. For EU Countries Manufacturer: ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN The importer in the EU: Roland DG Europe Holdings B.V. Prof. J.H. Bavincklaan 2, 1183 AT, Amstelveen, The Netherlands...
  • Page 4 For China 产品中有毒有害物质或元素的名称及含量 有毒有害物质或元素 部件名称 六价铬 多溴联苯 多溴二苯醚 铅(Pb) 汞(Hg) 镉(Cd) (Cr(Ⅵ)) (PBB) (PBDE) 印刷电路板 × ○ × ○ ○ ○ 头部 × ○ ○ ○ ○ ○ 壳体、底架 × ○ ○ ○ ○ ○ 电源 × ○ × ○ ○...

  • Page 5: Table Of Contents

    Contents Contents ............................3 To Ensure Safe Use ........................6 Pour utiliser en toute sécurité ....................13 Important Notes on Handling and Use ..................20 Main Unit ......................................20 Tool and Collet ....................................20 Chapter 1 Introduction ........................21 1-1 Introduction ........................22 Features ......................................22 Organization of the Documentation ...........................22 1-2 Part Names and Functions ....................
  • Page 6 Contents Chapter 4 Getting Ready for and Performing Cutting ...............57 4-1 Cutting Area ........................58 Workpiece Size and Location Where Secured in Place ....................58 Actual Size That Can Be Cut ..............................59 4-2 Installing a Tool ........................60 Installing a Tool (ZS-540TY) ..............................60 4-3 Starting Cutting (RML-1 Mode) ..................
  • Page 7 Collet Specifications (ZS-540TY) ............................114 Main Specifications ................................. 115 Roland DG Corp. has licensed the MMP technology from the TPL Group. About the Illustrations Used in This Manual Depending on the optionally available items selected at the time of purchase, your actual machine may differ from what is depicted in the fig- ures.

  • Page 8: To Ensure Safe Use

    To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows. About WARNING and CAUTION Notices Used for instructions intended to alert the user to the risk of death or severe injury WARNING should the unit be used improperly.
  • Page 9 To Ensure Safe Use Incorrect operation may cause injury WARNING WARNING For accessories (optional and consumable Be sure to follow the operation procedures items, AC adapter, power cord, and the described in this documentation. Never like), use only genuine articles compatible allow anyone unfamiliar with the usage or with this machine.
  • Page 10 To Ensure Safe Use This machine weighs 300 kg (650 lb.) WARNING WARNING Install the machine in a location that is Unloading and emplacement are opera- level, stable, and able to bear the weight tions that must be performed by 4 persons of the machine.
  • Page 11 To Ensure Safe Use Danger of pinching, entanglement, and burns. WARNING WARNING Never attempt operation while wearing Caution: cutting tool. a necktie, necklace, loose clothing, or The cutting tool is sharp. To avoid injury, ex- gloves. Bind long hair securely. ercise caution.
  • Page 12 This machine is not compatible with a pneu- disconnect the power cord and contact your matic blower. Cutting waste may get inside the authorized Roland DG Corp. dealer. machine and cause fire or electrical shock. Never place any flammable object nearby.
  • Page 13 To Ensure Safe Use Important notes about the power cord, plug, and electrical outlet Never place any object on top or subject to damage. Never allow to get wet. Never bend or twist with undue force. Never make hot. Never pull with undue force. Dust may cause fire.
  • Page 14 To Ensure Safe Use Warning Labels Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured. Caution: High Temperature Never touch immediately after cutting operation.

  • Page 15: Pour Utiliser En Toute Sécurité

    Pour utiliser en toute sécurité La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dommages sont décrites ci-dessous. Avis sur les avertissements Utilisé pour avertir l'utilisateur d'un risque de décès ou de blessure grave en cas ATTENTION de mauvaise utilisation de l'appareil.
  • Page 16 Pour utiliser en toute sécurité L'utilisation incorrecte peut causer des blessures ATTENTION ATTENTION Utiliser uniquement des accessoires S'assurer de suivre les procédures d'origine (accessoires en option, articles d'utilisation décrites dans la documenta- consommables, adaptateur CA, câble tion. Ne jamais permettre à quiconque ne d'alimentation et autres articles sem- connaît pas le fonctionnement ou la ma- blables), compatibles avec l'appareil.
  • Page 17 Pour utiliser en toute sécurité Le poids de cet appareil est de 300 kg (650 lb.) ATTENTION ATTENTION Installer l'appareil à un endroit stable et plat Le déchargement et la mise en place doivent et capable de supporter son poids. être faits par au moins 4 personnes.
  • Page 18 Pour utiliser en toute sécurité Certains éléments peuvent présenter un risque de pince- ment, d'emmêlement, de brûlure ou d'autres dangers. ATTENTION ATTENTION Ne jamais faire fonctionner l'appareil si Attention : outil de coupe. on porte une cravate, un collier, des vête- L'outil de coupe est acéré.
  • Page 19 à l'aide d'un appareil soufflant. Des rognures câble d'alimentation et communiquer avec le de coupe peuvent s'infiltrer à l'intérieur et représentant Roland DG Corp. autorisé. causer un incendie ou un choc électrique. Ne jamais placer d'objet inflammable à S'il se produit des étincelles, de la fumée, proximité...
  • Page 20 Pour utiliser en toute sécurité Important notes about the power cord, plug, and electrical outlet Ne jamais déposer aucun objet sur le câble, sur la Ne jamais laisser l'eau toucher le câble, la fiche ou la ficheou sur la prise car cela risque de les endom- prise.
  • Page 21 Pour utiliser en toute sécurité Vignettes d'avertissement Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangereuses. La significa- tion des vignettes est donnée ci-dessous. Respecter les avertissements. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.

  • Page 22: Important Notes On Handling And Use

    Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these may not only result in loss of performance, but may also cause malfunction or breakdown.

  • Page 23: Chapter 1 Introduction

    Chapter 1 Introduction...

  • Page 24: Introduction

    When installing the machine User's Manual (this document) When you want to learn about basic use When connecting the machine to a computer Roland Software Package When you want to learn about the included program and Software Guide other software in detail...
  • Page 25 VPanel.  From the [Start] menu, click [All Programs] - [Roland VPanel for MDX Pro II] - [VPanel for MDX Pro II Help]. Installing and setting up a program also installs the program's online help at the same time.

  • Page 26: Part Names And Functions

    1-2 Part Names and Functions Front View Spindle cover To ensure safety, operation stops when this is open. Spindle Base cover Table Handy-panel connector This is for connecting the handy panel. Tool-sensor connector This is for connecting the tool sensor. Emergency Stop button Press this in an emergency.
  • Page 27 1-2 Part Names and Functions Spindle Spindle motor Pulley Belt Spindle holder Spindle unit Spindle nose Collet (sold separately) Chapter 1 Introduction...

  • Page 28: Side View (Right)

    1-2 Part Names and Functions Side View (Right) Power-cord connector Ventilation duct Ventilation-duct filter Power switch Side View (Left) Expansion port This port is for connecting various optional devices. USB connector This is for connecting to the computer with a USB cable. ATC-unit connection port This is for connecting the optionally available ATC unit.

  • Page 29: Vpanel

    1-2 Part Names and Functions VPanel Operation of the machine is controlled from the screen of your computer. VPanel is a dedicated program for controlling the machine. This displays the present tool Menu icons This displays the installation location. You choose which item you status of optional equipment want to control by clicking and the like.

  • Page 30: Handy Panel

    1-2 Part Names and Functions Handy Panel You can also use the handy panel to control the machine. The handy panel brings together a number of frequently used features in one compact group. Display Screen This displays the state of This displays the presently the spindle cover (open or USER(RML1)

  • Page 31: Chapter 2 Emplacement And Installation

    Chapter 2 Emplacement and Installation...

  • Page 32: Included Items

    Handy panel Power cord Tool sensor Sensor cable Nut (*) Nut wrench (*) Wrench (24 mm) (*) Hexagonal wrench (4 mm) Roland Software Package User's Manual (this Roland Software Package SRP Player CD-ROM CD-RM manual) Software Guide SRP Player Installation and Setup...

  • Page 33: Installation

    2-2 Installation Emplacement and Installation Operations WARNING Unloading and emplacement are operations that must be performed by 4 persons or more. Tasks that require undue effort when performed by a small number of persons may result in physical injury. Also, if dropped, such items may cause injury. The weight of the machine alone is 102 kg (225 lb.).

  • Page 34: Installation Space

    2-2 Installation Installation Space Ensure that at least the following amount of space is available. Work space Installation space 1.0 m (3.3 ft.) 2.0 m (6.6 ft.) Unpacking Packing materials are attached to protect the machine from vibration during shipment. Remove these after emplacement. Also, pull out the ventilation duct.
  • Page 35 2-2 Installation For the MDX-540SA and MDX-540A (ATC-equipped Models) Remove the retaining screw and rubber bushing for the magazine cover. Remove the screw. Gently open the magazine cover and remove the rubber bushing. Gently close the magazine cover. Magazine cover Rubber bushing Screw...

  • Page 36: Cable Connections

    2-3 Cable Connections Connecting the Handy Panel Make sure the power to the machine is switched off before attempting to connect or disconnect cables. Note: Connecting the handy panel is not required to operate the machine. Chapter 2 Emplacement and Installation...

  • Page 37: Connecting The Power Cord

    2-3 Cable Connections Connecting the Power Cord WARNING Connect to an electrical outlet that complies with this machine's ratings (for volt- age and frequency). Provide a power supply whose amperage is 7 A or higher (for 100 to 120 V) or 4 A or higher (for 220 to 240 V).

  • Page 38: Connecting The Usb Cable

    Follow the instructions in the separate Roland Software Package Software Guide to make the connection.  P. 22 "Organization of the Documentation"  Be sure to read through the Roland Software Package Software Guide. Making the connection without doing so make cause driver installation to fail and make use impossible.

  • Page 39: Selecting The Language

    2-4 Selecting the Language Selecting the Language Used for Text on the Handy Panel Select the language to use for text displayed on the handy panel. Procedure  While holding down the [MENU] key, turn on the power switch.  Turn the hand wheel to select the language.

  • Page 41: Chapter 3 Basic Operation

    Chapter 3 Basic Operation...

  • Page 42: Emergency Stop To Ensure Safety

    3-1 Emergency Stop to Ensure Safety How to Perform an Emergency Stop Press the Emergency Stop button. Operation stops immediately. To Cancel an Emergency Stop Procedure  Switch off the power switch.  Turn the button in the direction of the arrows.

  • Page 43: Spindle Cover

    3-1 Emergency Stop to Ensure Safety  If this window appears on the com- puter, click [Quit]. Spindle Cover If the spindle cover is opened while cutting is in progress, operation is stopped to ensure safety. To recover from this, shut down the machine, then close the spindle cover.

  • Page 44: Starting And Quitting

    3-2 Starting and Quitting How to Start the Machine Follow the procedure below to start the machine. When startup is complete, the machine is ready for use. Procedure  Close the spindle cover.  Switch on the power switch.  WARNING: This procedure makes the machine operate.
  • Page 45 3-2 Starting and Quitting  Wait until operation stops, then check to make sure the Mode light is on.  On the computer, start VPanel. From the [Start] menu, click [All Programs] - [Ro- land VPanel for MDX Pro II] - [VPanel for MDX Pro II].

  • Page 46: How To Shut Down

    3-2 Starting and Quitting How to Shut down Procedure  On the computer, quit VPanel. Go to the [File] menu and click [Exit].  Switch off the power switch. Chapter 3 Basic Operation...

  • Page 47: Selecting The Command Mode

    3-3 Selecting the Command Mode Verifying the Command Mode Select the appropriate command mode for the program you're using. The default for the com- mand mode is "RML-1." To check the command mode, examine the Mode lights on the machine. How to Select the Command Mode Procedure ...
  • Page 48 3-3 Selecting the Command Mode  On the computer, start VPanel. From the [Start] menu, click [All Pro- grams] - [Roland VPanel for MDX Pro II] - [VPanel for MDX Pro II].  Click [OK].  Select the command mode.
  • Page 49 3-3 Selecting the Command Mode  Wait until operation stops, then check to make sure the Mode light is on.  Click [Close]. This completes startup in the new command mode. Chapter 3 Basic Operation...

  • Page 50: Moving The Tool

    3-4 Moving the Tool Manual Feed Moving the tool manually is called "manual feed." This operation cannot be performed when the spindle cover is open, dur- ing cutting operations, or while paused. Procedure  Close the spindle cover.  In VPanel, click the [Move Tool] icon. Alternatively, click the [Base Point] icon.
  • Page 51 3-4 Moving the Tool  WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard or danger. Click a feed button. Feed buttons Clicking this button performs rapid movement to the back-left area of the table (the VIEW position).

  • Page 52: About The Displayed Tool Position

    3-4 Moving the Tool About the Displayed Tool Position Coordinate View The main window in VPanel displays the present location of the tool as numerical values. Using these lets you perform manual feed accurately, which can be very convenient in tasks such as aligning the workpiece. The numerical values that indicate the location of the tool are called "coordinates,"...
  • Page 53 3-4 Moving the Tool Selection of the Coordinate System You can freely change the location of the origin. When the origin is changed, the positioning also changes, even though the coordinate values themselves stay the same. Selecting a coordinate system should be thought of as switching to differ- ent coordinates that have a different origin.

  • Page 54: Starting And Stopping Spindle Rotation

    3-5 Starting and Stopping Spindle Rotation Starting or Stopping the Spindle You can manually start and stop rotation of the spindle. This operation cannot be performed when the spindle cover is open, during cutting operations, or while paused. (Stopping the spindle while operation is paused is possible.) Procedure ...
  • Page 55 3-5 Starting and Stopping Spindle Rotation  WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard or danger. Click [Start Spindle] button. This adjusts the speed of spindle rotation. Clicking this starts the spindle.

  • Page 56: Pausing And Quitting Cutting

    3-6 Pausing and Quitting Cutting Pausing and Resuming Operation This operation pauses cutting operation. Resuming from the location where paused is possible. Clicking this pauses operation. Click it a second time to resume. When the machine is paused, you can perform the following operations. VPanel ...

  • Page 57: Quitting Cutting

    3-6 Pausing and Quitting Cutting Quitting Cutting This operation completely stops cutting. Unlike a pause, the operation cannot be resumed. Procedure  In VPanel, click [Stop Cutting].  Click [Quit Cutting]. Operation Using the Handy Panel You can also perform this operation using the handy panel. ...

  • Page 59: Chapter 4 Getting Ready For And Performing Cutting

    Chapter 4 Getting Ready for and Performing Cutting...

  • Page 60: Cutting Area

    4-1 Cutting Area Workpiece Size and Location Where Secured in Place Arrange the workpiece (the material cut), frames, and the like so that they fit within the determined range. Anything extend- ing beyond may strike moving parts. Be sure to observe this requirement, as failure to do so may result in damage to the workpiece or frame or malfunction of the machine.

  • Page 61: Actual Size That Can Be Cut

    4-1 Cutting Area Actual Size That Can Be Cut Creating an object of the size of the full axis travel is not necessarily possible. Because a certain amount of clearance in the X-, Y-, and Z-axis directions is required for no-load feed of the tool, the allowable size of the workpiece is reduced by a cor- responding amount.

  • Page 62: Installing A Tool

    4-2 Installing a Tool Installing a Tool (ZS-540TY) WARNING Be sure to open the spindle cover before you perform this task. If it remains closed, unintended operation of the machine may lead to danger of entanglement. WARNING Never inadvertently touch the computer or handy panel while performing this task.
  • Page 63 4-2 Installing a Tool  Lightly tighten the nut and insert the tool.  Support the tool with your fingers to keep it from falling as you tighten the nut. Wrench (24 mm) Nut wrench Removing the Collet Flipping the collet over to one side makes it come loose, but it can be flipped over only in certain directions. If it does not come loose easily, try flipping it over in a different direction.

  • Page 64: Starting Cutting (Rml-1 Mode)

    4-3 Starting Cutting (RML-1 Mode) Determining the Reference Position for Cutting What Is the Reference Position for Cutting? Coordinates and Origins The origin, sometimes called just the "origin," is the starting point for coordinates. It is the location where the X-, Y-, and Z- axis coordinates are all 0 (zero).
  • Page 65 4-3 Starting Cutting (RML-1 Mode) How to Set the Origin Procedure  In VPanel, click the [Base Point] icon.  Move the tool to the location you want to make the origin. P. 48 "3-4 Moving the Tool"  Select [XYZ Origin]. Click [Apply].
  • Page 66 4-3 Starting Cutting (RML-1 Mode) Using Axis Specification  The axis or axes you selected in step are the target of this setting. [XYZ Origin] makes the settings for all axes (X, Y, and Z) simultaneously, but [Z Origin] makes the setting for the X axis only, leaving the Y and Z axes unchanged. Using this lets you make the settings for the respective axes separately.

  • Page 67: Starting Cutting

    4-3 Starting Cutting (RML-1 Mode) Starting Cutting WARNING Be sure to check carefully to ensure that the data sent from the computer and the selected command mode are correct, the locations of the origins are without error, and the cutting parameters match the workpiece. Errors or mistakes may cause the tool to break and be thrown off forcefully, leading to danger of injury.
  • Page 68 4-3 Starting Cutting (RML-1 Mode)  WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the Start output. machine will not create any hazard or danger. Use the program to output the cutting data.

  • Page 69: Starting Cutting (Nc-Code Mode)

    4-4 Starting Cutting (NC-code Mode) Determining the Reference Position for Cutting Coordinate Systems and Origins Workpiece Coordinate Systems With NC codes, the coordinate system that lets you freely set the origin wherever you want is called the "workpiece coordinate system." The setting for the workpiece coordinate origin, gives you added freedom over RML-1. NC codes have six workpiece coordinate systems, G54 through G59.
  • Page 70 4-4 Starting Cutting (NC-code Mode)  Move the tool to the location you want to make the origin. P. 48 "3-4 Moving the Tool"  Select [G54]. Select [XYZ Origin]. Click [Apply]. Click [Close]. Important Note on EXOFS After setting the origin, never make any setting for EXOFS. One of the effects of EXOFS is to shift the origin. It is important to note that making this setting without considering the consequences make cause the origin to move to an unintended location.

  • Page 71: Starting Cutting

    4-4 Starting Cutting (NC-code Mode) Starting Cutting Overview of Operations WARNING In the NC-code mode, be sure to follow this procedure to perform output. Direct output from a program, as in the RML-1 mode, is not possible. An error or mistake here may result in unintended operation and is extremely dangerous.
  • Page 72 4-4 Starting Cutting (NC-code Mode)  In VPanel, click the [Cut] icon.  Click the [New File] button and open the output file. Alternatively, drag the output file to [Output File List]. Output File List This displays a list of registered output files. When two or more output files are present, they are executed sequentially, one after another.

  • Page 73: Deleting The Output File List

    4-4 Starting Cutting (NC-code Mode) Important Safety Caution When cutting start, check the state of operation, and if you sense danger, immediately press the Emergency Stop button. P. 40 "3-1 Emergency Stop to Ensure Safety" An error or mistake may lead to danger of injury or fire. To ensure safety, be sure to observe the cautions.
  • Page 74 4-4 Starting Cutting (NC-code Mode) Completely Deleting an Output File After you have removed a file from the output file list, then delete the file. Important Note on Deleting Files Never delete, overwrite, or change the name of any file registered on the output file list. Before you perform such an action, first remove the file from the output file list.

  • Page 75: Using The Tool Sensor

    4-5 Using the Tool Sensor What's a Tool Sensor? The tool sensor is useful for such tasks as setting the Z-axis origin. Important ! When using the machine, check that no cutting waste and the like is present on the tool sensor, the terminal part of the sensor cable, and tool.

  • Page 76: Setting The Z-Axis Origin Using The Tool Sensor

    4-5 Using the Tool Sensor Setting the Z-axis Origin Using the Tool Sensor This feature is convenient when you want to set the Z-axis origin at the top surface of the workpiece. Procedure  Connect the tool sensor. Tool sensor ...
  • Page 77 4-5 Using the Tool Sensor  In VPanel, click the [Base Point] icon.  If the machine is in the NC-code mode, then select the desired coordi- nate system. Click [Start Detection]. Click this when you want to stop the descent of the tool before it reaches the target.

  • Page 78: Overrides

    4-6 Overrides What's an Override? Using Overrides An override is a feature for adjusting the feed rate or spindle speed while cutting is in progress. This is useful when you want to change the feed rate or speed as you monitor the status of cutting. An override value is specified as a percentage.

  • Page 79: Chapter 5 Handy Panel

    Chapter 5 Handy Panel...

  • Page 80: Using The Handy Panel

    5-1 Using the Handy Panel Using the Handy Panel Features of the Handy Panel The handy panel brings together a number of frequently used features in one compact group. This puts rapid control at your fingertips, enabling you to accomplish tasks quickly and reliably. Features of the Handy Panel ...

  • Page 81: Moving The Tool

    5-2 Moving the Tool Hand-wheel Feed You can move the tool by turning the hand wheel. You select the axis to move and move each axis one at a time. You can also select the fineness of scale for movement. This operation cannot be performed while the spindle cover is open or cutting is in progress.

  • Page 82: Rapidly Moving To A Specific Location

    5-2 Moving the Tool Rapidly Moving to a Specific Location You can move rapidly to the VIEW position or origin. For the Z axis, movement is always to the highest location; movement to the specified location is performed only for the X and Y axes. This operation cannot be performed when the spindle cover is open, during cutting operations, or while paused.
  • Page 83 5-2 Moving the Tool  WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard <MOVE ME NU> VIEW or danger. > USER-XY MACHINE-XY Press the [ENTER] key.

  • Page 84: Viewing The Tool Location

    5-2 Moving the Tool Viewing the Tool Location The present tool location is displayed on the screen. Millimeters are used as the unit of measurement, and this cannot be changed. Selecting the coordinate system is also possible. Note, however, that this affects only the displayed tool location. The loca- tion of cutting does not change.

  • Page 85: Starting And Stopping Spindle Rotation

    5-3 Starting and Stopping Spindle Rotation Starting or Stopping the Spindle You can start and stop rotation of the spindle, and specify the speed of rotation. This operation cannot be performed while the spindle cover is open or cutting is in progress. For related items, P.

  • Page 86: Pausing And Quitting Cutting

    5-4 Pausing and Quitting Cutting Pausing and Resuming Operation This operation pauses cutting operation. Resuming from the location where paused is possible. For related items, P. 54 "3-6 Pausing and Quitting Cutting" *READY USER(RML1) > X 0.000 0.000 0.000 RATE x500 100%-XYZ 100%-S Pressing this once pauses operation.

  • Page 87: Quitting Cutting

    5-4 Pausing and Quitting Cutting Quitting Cutting This operation completely stops cutting. Unlike a pause, the operation cannot be resumed. You can also quit cutting while operation is paused. For related items, P. 54 "3-6 Pausing and Quitting Cutting" USER(RML1) *READY >...

  • Page 88: Setting The Origins

    5-5 Setting the Origins How to Set the Origins This sets the origins at the present tool location. You make the settings separately for the X, Y, and Z axes. This operation cannot be performed during a cutting operation or while operation is paused. For related items, P.

  • Page 89: Setting The Z-Axis Origin Using The Tool Sensor

    5-5 Setting the Origins Important Notes on Selecting the Coordinate System When [MACHINE] is selected in step  , no origins can be set. Coordinate System in the RML-1 Mode  USER: User coordinate system Coordinate Systems in the NC-code Mode ...
  • Page 90 5-5 Setting the Origins  If the ATC is installed, then grasp the desired tool. Place the tool sensor on the top surface of the workpiece where you want to set the Z-axis origin. Approx. 5 mm (0.2 in.) Move the tool to the area above the tool sensor.
  • Page 91 5-5 Setting the Origins  Hold down the [Z0 SENSE] key until an audible beep is sounded. The tool slowly descends until it contacts the sensor. When the tool rises and stops, the setting operation is complete. If the tool sensor is not detected, check the following points: ...

  • Page 92: Overrides

    5-6 Overrides How to Make the Settings for Overrides This makes the settings for the feed-rate override and the spindle override. The setting for the rapid-feed override cannot be made using the handy panel. Use VPanel to make the setting. For related items, ...

  • Page 93: Clearing Errors

    5-7 Clearing Errors Clearing Errors This recovers from an error. It performs the same function as the [Clear Error] button in VPanel. For related items, P. 102 "7-1 What to Do If..." *READY USER(RML1) > X 0.000 0.000 0.000 RATE x500 100%-XYZ 100%-S When an error has occurred, pressing this clears the error.

  • Page 95: Chapter 6 Maintenance

    Chapter 6 Maintenance...

  • Page 96: Daily Care

    6-1 Daily Care Cleaning WARNING Never use a pneumatic blower. This machine is not compatible with a pneumatic blower. Cutting waste may get inside the machine and cause fire or electrical shock. WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause fire.

  • Page 97: Cleaning The Y Axis

    6-1 Daily Care Cleaning the Y Axis Detach the base cover and clean away any buildup of cuttings in the interior. Procedure  Perform manual feed to move the table to the rear. Stop just before the screws at the rear become hidden. Switch off the power and discon- nect the power cord.

  • Page 98: Cleaning The Z Axis

    6-1 Daily Care  Clean the interior. Cleaning the Z Axis Pull back the cover and clean away any buildup of cuttings in the inte- rior. Care and Maintenance of the Collet and Spindle Nose Before use, clean away any cutting waste and excess grease.

  • Page 99: Cleaning The Ventilation-Duct Filter

    6-1 Daily Care Cleaning the Ventilation-duct Filter Use a vacuum cleaner to take up any buildup of dust on the filter. Chapter 6 Maintenance...

  • Page 100: Inspection And Maintenance

    6-2 Inspection and Maintenance Checking the Total Working Time This machine automatically keeps track of time in operation. Use this as a general guide for determining when to perform maintenance. The time for which the spindle has rotated is taken to be the working time. Procedure ...

  • Page 101: Lubricating The Ball Screws

    6-2 Inspection and Maintenance Lubricating the Ball Screws WARNING Disconnect the power cord before performing cleaning or maintenance. Attempting such operations while the machine is connected to a power source may result in injury or electrical shock. As a general guide, apply grease to the ball screws after every 1,000 hours. We recommend using No. 2 lithium grease. Never apply grease containing silicone.

  • Page 102: When To Service The Spindle

    As a general guide, replace the bearings for the spindle unit after every 2,000 hours. Also, as a general guide, replace the spindle motor after every 8,000 hours. These replacement times may vary according to conditions of use. For replacement, contact your authorized Roland DG Corp. dealer or Roland DG Corp. service center. Chapter 6 Maintenance...

  • Page 103: Chapter 7 What To Do If

    Chapter 7 What to Do If...

  • Page 104: What To Do If

    Check again to ensure that the connection was made using the correct procedure. Is the computer connected?  "Roland Software Package Software Guide" Check whether the connector cable has come loose. Are two or more machines connected to a single...
  • Page 105 7-1 What to Do If... The spindle doesn't rotate. Has the EXOFS setting been made? An effect of EXOFS in the NC-code mode is to shift the origin. Has the spindle cover been closed? Set EXOFS to zero, then redo the settings for the origins. To ensure safety, no operation is performed while the spindle How to set EXOFS to zero: cover is open.

  • Page 106: Responding To An Error Message

    7-2 Responding to an Error Message Messages state and resuming cutting instead of quitting is possible, but because unintended operation is highly likely, doing so is not If a window like this appears on the computer, take action as recommended. described below.
  • Page 107 7-2 Responding to an Error Message feed do not result in an error.) After a short wait, this message and clicking [Clear Error] returns the machine to the standby disappears. Close the cover, then try the operation again. (The state. Cutting is interrupted and cannot be resumed. Redo safety cover is an optional item.) the operation from the beginning.
  • Page 108 "XXXXX" (the error number), then shut down Y overheat the machine. Then contact your authorized Roland DG Corp. dealer or Roland DG Corp. service center. Provide the error Cutting was stopped because the Y-axis motor overheated. number you noted.

  • Page 109: Chapter 8 Specifications

    Chapter 8 Specifications...

  • Page 110: Locations Of The Power Rating And Serial Number Labels

    8-1 Locations of the Power Rating and Serial Number Labels Serial Number This is required when you seek maintenance, ser- vicing, or support. Never peel off the label or let it get dirty. Power Rating Use an electrical outlet that meets the requirements for voltage and frequency given here.

  • Page 111: Nc Code Specifications

    8-2 NC Code Specifications Settings for NC Codes Items Related to the Mechanical Specifications This section groups together the settings involving the inter- This section describes the NC codes that are dependent on pretation and execution of NC codes that you can manipulate the machine's mechanical specifications.
  • Page 112 8-2 NC Code Specifications Feed rate (F) Spindle speed (S) The parameter range for F is as follows. When S is not stated, the speed set at VPanel's main window is used. Parameter: feed rate Function: Feed rate Acceptable range: Range 1 Effective range: 30 through 7,500 mm/min (1.2 through 295.2 inch/min) Note: The feed rate for the A axis is dependent on the specifi-...

  • Page 113: Main Unit Specifications

    8-3 Main Unit Specifications External View 765 (MDX-540S) 745 (MDX-540) (Unit: mm) Chapter 8 Specifications...

  • Page 114: Dimensional Drawings Of The Table Area

    8-3 Main Unit Specifications Dimensional Drawings of the Table Area Standard Table (Maximum width) 35-M8x1.25 (X-axis travel) (Unit: mm) Chapter 8 Specifications...
  • Page 115 8-3 Main Unit Specifications T-slot Table (Optional) (Maximum width) (X-axis travel) (Unit: mm) Chapter 8 Specifications...

  • Page 116: Collet Specifications (Zs-540Ty)

    8-3 Main Unit Specifications Collet Specifications (ZS-540TY) With the ZS-540TY, use the following collets and nuts. Collets  EY16, Yukiwa Seiko  ER16, REGO-FIX  ESX16, SCHAUBLIN Nuts  NY16H22, Yukiwa Seiko  Hi-Q/ER16 (UM/ER16), REGO-FIX  EX16, SCHAUBLIN EY16 Collets, Yukiwa Seiko Compatible shank Compatible shank Model number...

  • Page 117: Main Specifications

    35 to 80% (no condensation) Handy panel, power cord, tool sensor, sensor cable, nut, nut wrench, wrench, hexagonal wrench, Roland Software Package CD-ROM, SRP Player CD-ROM, User's Manual, Roland Included items Software Package Software Guide, SRP Player Installation and Setup Guide, NC Code...
  • Page 120 R9-180316...

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