Pentair FLECK 5800 XTR Installer Manual
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Pentair FLECK 5800 XTR Installer Manual

Pentair FLECK 5800 XTR Installer Manual

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FLECK
5800 XTR
INSTALLER
MANUAL
WATER PURIFICATION

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Summary of Contents for Pentair FLECK 5800 XTR

  • Page 1 FLECK 5800 XTR INSTALLER MANUAL WATER PURIFICATION...

  • Page 2: Table Of Contents

    Installer Manual Fleck 5800 - XTR - Table of content Table of content Generalities ......... . 6 1.1.
  • Page 3 Installer Manual Fleck 5800 - XTR - Table of content System sizing ........26 4.1.
  • Page 4 Installer Manual Fleck 5800 - XTR - Table of content Programming ........50 6.1.
  • Page 5 Installer Manual Fleck 5800 - XTR - Table of content Operation ......... . . 92 8.1.

  • Page 6: Generalities

    Address change, chapter 6 updates, add. cleaning 16.01.2018 BRY/FLA BLFC procedure. 1.3. Manufacturer identifier, product Manufacturer: PENTAIR 20580 Enterprise Avenue Brookfield, WI 53045 Product: Fleck 5800 - XTR 1.4. Intended use The device is intended to be used for domestic applications only and it is purpose-built for water treatment.

  • Page 7: Abbreviations Used

    Installer Manual Fleck 5800 - XTR - Generalities 1.5. Abbreviations used BLFC ............Brine Line Flow Controller BV ............Brine Valve DF............Down Flow DLFC ............Drain Line Flow Controller Inj ............Injector QC............Quick Connect Regen ............Regeneration S&S ............Seals & Spacers SBV............

  • Page 8: Procedure For Technical Support

    Pentair Quality System EMEA products benefit, under specific conditions, from a manufacturer warranty that may be invoked by Pentair’s direct customers. Users should contact the vendor of this product for applicable conditions and in case of a potential warranty claim.

  • Page 9: Safety

    Installer Manual Fleck 5800 - XTR - Safety Safety 2.1. Safety pictograms definition Caution Warning Warns of a risk of minor injury or major Warns against serious personal injury material damage to the device or and damage to health. environment. Danger...

  • Page 10: Personnel

    Installer Manual Fleck 5800 - XTR - Safety 2.3.1. Personnel Only qualified and professional personnel, based on their training, experience and instruction as well as their knowledge of the regulations, the safety rules and operations performed, are authorized to carry out necessary work. 2.3.2.

  • Page 11: Description

    Installer Manual Fleck 5800 - XTR - Description Description 3.1. Technical specifications Design specifications/ratings Valve body ..........Fiber-reinforced polymer Rubber components ....... EP/EPDM/silicone Valve material certification ....DM174, ACS, EC Weight (valve with controller)....2 kg (max) Recommended operating pressure ..1.4 - 8.6 bar Maximum inlet pressure ......

  • Page 12: Performance Flow Rate Characteristics

    Installer Manual Fleck 5800 - XTR - Description Environmental conditions • Indoor use only; • temperature from 0°C to 52°C; • maximum relative humidity 80% for temperatures up to 31°C decreasing linearly to 50% relative humidity at 40°C; • mains supply voltage fluctuations up to ±10% of the nominal voltage. 3.1.1.

  • Page 13: Outline Drawing

    Installer Manual Fleck 5800 - XTR - Description 3.2. Outline drawing Ref. MKT-IM-006 / B - 16.01.2018 13 / 122...

  • Page 14: Description And Components Location

    Installer Manual Fleck 5800 - XTR - Description 3.3. Description and components location Controller Touch screen Brine line Injector block Drain line Outlet Mixing device Inlet Meter Piston Brine valve 14 / 122 Ref. MKT-IM-006 / B - 16.01.2018...
  • Page 15 Installer Manual Fleck 5800 - XTR - Description PAGE INTENTIONALLY LEFT BLANK Ref. MKT-IM-006 / B - 16.01.2018 15 / 122...

  • Page 16: System Regeneration Cycle

    Installer Manual Fleck 5800 - XTR - Description 3.4. System regeneration cycle Note This valve allows to do down flow or up flow regenerations. 3.4.1. Downflow regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 17 Installer Manual Fleck 5800 - XTR - Description Note For illustration purpose only. Always verify inlet and outlet marking on the valve. SERVICE NORMAL USE BACKWASH Outlet Inlet Outlet Inlet Drain Valve Valve BRINE DRAW & SLOW RINSE RAPID RINSE Outlet Inlet Outlet...

  • Page 18: Upflow Regeneration Cycle (5-Cycles Operation)

    Installer Manual Fleck 5800 - XTR - Description 3.4.2. Upflow regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 19 Installer Manual Fleck 5800 - XTR - Description Note For illustration purpose only. Always check for inlet and outlet marking on the valve. SERVICE NORMAL USE BRINE DRAW & SLOW RINSE Outlet Inlet Outlet Inlet Drain Valve Valve From brine tank BACKWASH RAPID RINSE...

  • Page 20: Variable Refill/Brining Regeneration Cycle (5-Cycles Operation)

    Installer Manual Fleck 5800 - XTR - Description 3.4.3. Variable Refill/Brining regeneration cycle (5-cycles operation) Service — normal use Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads against sodium ions.
  • Page 21 Installer Manual Fleck 5800 - XTR - Description Note For illustration purpose only. Always check for inlet and outlet marking on the valve. SERVICE NORMAL USE BRINE REFIL Outlet Inlet Outlet Inlet Valve Valve To brine tank SERVICE BRINE DRAW & SLOW RINSE Outlet Inlet Outlet...

  • Page 22: Filter Cycle (3-Cycles Operation)

    Installer Manual Fleck 5800 - XTR - Description 3.4.4. Filter cycle (3-cycles operation) Service — normal use Unfiltered water is directed down through the media and up through the riser tube. The water is filtered as it passes through the media. Backwash —...
  • Page 23 Installer Manual Fleck 5800 - XTR - Description Note For illustration purpose only. Always verify inlet and outlet marking on the valve. SERVICE NORMAL USE BACKWASH Outlet Inlet Outlet Inlet Drain Valve Valve SERVICE RAPID RINSE NORMAL USE Outlet Inlet Outlet Inlet Drain...

  • Page 24: Configurations For Downflow Softener, Upflow Softener And Filter

    Installer Manual Fleck 5800 - XTR - Description 3.5. Configurations for downflow softener, upflow softener and filter 3.5.1. Downflow The valve is mounted with the DF piston kit, part number BR61837. The injector is in the upper hole and the plug in the lower hole. 3.5.2.

  • Page 25: Options Available On The Valve

    Installer Manual Fleck 5800 - XTR - Description 3.6. Options available on the valve Mixing device The valve can be equipped with a mixing device (1) whose function is to regulate the hardness of the water at the outlet. The mixing can be set from 0% to 50% of hard water (i.e. 0 turn = 0% of hard water with 100% of treated water and 1-½...

  • Page 26: System Sizing

    Installer Manual Fleck 5800 - XTR - System sizing System sizing 4.1. Recommendations 4.1.1. Injector/DLFC/BLFC-Valve configuration Resin Diameter Injector DLFC BLFC Valve volume type [in] Color Color [gpm] DF [gpm] UF [gpm] 0000 Black 5 - 7 0.125 Brown 8 - 14 0.125 9 - 21 Violet...
  • Page 27 Installer Manual Fleck 5800 - XTR - System sizing The below sizing method can be applied for both residential and industrial softeners. The sizing of a softener must be based upon certain parameters: • inlet water hardness; • peak flow rate and nominal flow rate; •...

  • Page 28: Determining The Required Volume Of Resin

    Installer Manual Fleck 5800 - XTR - System sizing Piping size (internal diameter) Max. flow rate [in] [mm] /h at 3 m/s] 1.25 8.69 13.57 21.20 34.2 49.2 4.2.2. Determining the required volume of resin When sizing a softener, make sure that the volume of resin in the tank (bed volume) will be sufficient so that even when the peak flow rate is reached, the velocity is still between the above values depending on the hardness.

  • Page 29: Resin Exchange Capacity And Capacity Of The Unit

    Installer Manual Fleck 5800 - XTR - System sizing 4.2.3. Resin exchange capacity and capacity of the unit The resin exchange capacity and capacity of the unit are two different things that should not be confused. The resin exchange capacity is the amount of Ca and Mg that can be retained by 1 litre of resin, which will depend on the resin type and salt dosage, whereas the capacity of the unit is the...
  • Page 30 Installer Manual Fleck 5800 - XTR - System sizing Salt amount Corresponding resin exchange °f.m °dH.m [g/L capacity in [g/L ] as CaCO [per L [per L resin resin resin resin 58.5 5.85 3.27 62.7 6.27 66.9 6.69 3.74 3.97 75.3 7.53 4.21...

  • Page 31: Valve Configuration

    Installer Manual Fleck 5800 - XTR - System sizing 4.2.4. Valve configuration Knowing the volume of resin, tank size and specifications of the resin, it is possible to determine the required valve configuration. The resin specification will give the backwash velocity, as well as the brine draw and slow rinse velocity that must be respected in order to ensure a proper regeneration of the unit.

  • Page 32: Cycle Time Calculation

    Installer Manual Fleck 5800 - XTR - System sizing 4.2.5. Cycle time calculation From this point, the volume of resin, the tank size, the capacity of the softener and the valve configuration are determined. Next step is to calculate the regeneration cycle duration, which depends on the valve configuration and once again on the resin specifications.
  • Page 33 Installer Manual Fleck 5800 - XTR - System sizing To calculate the brine draw duration: Knowing the injector draw flow rate at the working pressure: with: brine draw brine draw : brine draw duration [min] brine draw : brine volume to be drawn [L], see Refill calculation brine page 34 : injection draw flow rate [L/min]...

  • Page 34: Salt Amount Definition

    Installer Manual Fleck 5800 - XTR - System sizing To calculate the refill duration: The refill flow rate is controlled by the refill controller (BLFC). The relation between the BLFC size, the tank size and the resin volume is given in the valve specifications. To calculate the refill duration: with: refill...

  • Page 35: 1650 Injector Flow Rates

    Installer Manual Fleck 5800 - XTR - System sizing 4.4. 1650 Injector flow rates The following tables and graphics represent the injectors flow rate as a function of the inlet pressure for the different injector sizes. INJECTOR 000 Total Rinse Draw Inlet pressure [bar] INJECTOR 00...
  • Page 36 Installer Manual Fleck 5800 - XTR - System sizing INJECTOR 0 Total Rinse Draw Inlet pressure [bar] INJECTOR 1 Total Rinse Draw Inlet pressure [bar] INJECTOR 2 Total Rinse Draw Inlet pressure [bar] 36 / 122 Ref. MKT-IM-006 / B - 16.01.2018...
  • Page 37 Installer Manual Fleck 5800 - XTR - System sizing INJECTOR 3 Total Rinse Draw Inlet pressure [bar] INJECTOR 4 Total Rinse Draw Inlet pressure [bar] INJECTOR 5 Total Rinse Draw Inlet pressure [bar] Ref. MKT-IM-006 / B - 16.01.2018 37 / 122...

  • Page 38: Installation

    Installer Manual Fleck 5800 - XTR - Installation Installation Mandatory It is strictly forbidden for not qualified personal, to accede to system’s internal parts to perform any kind of technical action. Be sure to disconnect the electrical power, close the water inlet and depressurize the system before opening the front cover to access internal parts.

  • Page 39: Water

    Installer Manual Fleck 5800 - XTR - Installation • follow State and local codes for water testing. Do not use water that is micro-biologically unsafe or of unknown quality; • when installing the water connection (bypass or manifold) first connect to the plumbing system. Allow heated parts to cool and cemented parts to set before installing any plastic parts.

  • Page 40: Integration Constraints

    Installer Manual Fleck 5800 - XTR - Installation • do not use lead-based solder for sweat solder connections; • the distribution tube should be cut flush with the top of the tank. Slightly bevel the ridge in order to avoid deterioration of the seal whilst fitting the valve; •...

  • Page 41: Top-Mounted Valve Installation

    Installer Manual Fleck 5800 - XTR - Installation 5.5.1. Top-mounted valve installation When pressurized, any composite tank will expand both vertically and circumferential. In order to compensate the vertical expansion, the piping connections to the valve must be flexible enough to avoid overstress on the valve and tank.
  • Page 42 • in any case, any failure caused by improper installation and/or piping connections may void the warranty of Pentair products; • in the same way, using lubricant* on the valve thread is not allowed and will void the warranty for the valve and tank.

  • Page 43: Block Diagram And Configuration Example

    Installer Manual Fleck 5800 - XTR - Installation 5.6. Block diagram and configuration example Block diagram Pressure gauge Main inlet User’s line Check valve to prevent water harm Filter cartridge By-pass Pressure regulator Meter Suggested options Mixing device Can be integrated in the Drain line valve Brine line...

  • Page 44: Regeneration Types

    Installer Manual Fleck 5800 - XTR - Installation 5.7. Regeneration types Softener Metered Immediate: Measures water usage and regenerates the system as soon as the calculated system capacity is depleted. The control calculates the system capacity by dividing the unit capacity by the feed water hardness.

  • Page 45: Electrical Connections

    Installer Manual Fleck 5800 - XTR - Installation 5.8. Electrical connections Remote lock  and start Motor Meter 12 VDC 12 VDC Relay auxiliary 1 Relay auxiliary 2 Ref. MKT-IM-006 / B - 16.01.2018 45 / 122...

  • Page 46: By-Passing

    Installer Manual Fleck 5800 - XTR - Installation 5.9. By-passing A bypass valve system should be installed on all water conditioning systems. Bypass valves isolate the softener from the water system and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed.

  • Page 47: Drain Line Connection

    Installer Manual Fleck 5800 - XTR - Installation 5.10. Drain line connection Note Standard commercial practices are expressed here. Local codes may require changes to the following suggestions. Check with local authorities before installing a system. Caution The drain line plastic elbow must always be hand-tighten without using the elbow as a lever. Caution...
  • Page 48 Installer Manual Fleck 5800 - XTR - Installation  Note Waste connections or the drain outlet shall be designed and constructed to provide connection to the sanitary waste system through an air-gap of 2 pipe diameters or 50.8 mm (2"), whichever is larger. Caution...

  • Page 49: Overflow Line Connection

    Installer Manual Fleck 5800 - XTR - Installation 5.11. Overflow line connection In the event of a malfunction, power failure, etc, the brine tank overflow fitting will direct “overflow” to the drain instead of spilling on the floor. This fitting should be on the side of the cabinet or brine tank.

  • Page 50: Programming

    Installer Manual Fleck 5800 - XTR - Programming Programming 6.1. Home screen Water Treatment 12:01 am treatment tank refill backwash rapid rinse draw Note If no button is pushed for five minutes, the screen will enter a power save mode. The unit will continue to operate, but the screen will be blank.
  • Page 51 Installer Manual Fleck 5800 - XTR - Programming Vacation → Halts all scheduled regenerations when pressed; press again to resume normal operation. Regeneration → Displays the cycle steps the valve will step through during cycle wheel service and regeneration; the current cycle step is always shown on green.
  • Page 52 Installer Manual Fleck 5800 - XTR - Programming USB connect → Allows you to connect the controller to a PC via a USB cable for field programming or download of diagnostic parameters via PC (Field Programmer application required). Arrows → Displayed in the upper-left and upper-right corners of the screen, these arrows allow you to navigate from one screen to another.

  • Page 53: Touchscreen Controller Quick Start

    Installer Manual Fleck 5800 - XTR - Programming Accept → Press to save or accept changes in controller configuration. Cancel → Press to cancel configuration and exit to previous screen without saving. 6.2. Touchscreen controller quick start Note Press on any quick start screen to reset the screen back to its default settings, excepted on the "Assistance interval"...

  • Page 54: Assistance Name Screen

    Installer Manual Fleck 5800 - XTR - Programming Press the hardness units button and use the arrows to adjust the system's hardness units of measure (grains per gallon, mg/L or ppm, German degrees, French degrees, or English degrees). Hardness units are adjustable only if metric units are selected. Press to validate the selection and move to the assistance name screen.

  • Page 55: Assistance Interval Screen

    Installer Manual Fleck 5800 - XTR - Programming 6.2.4. Assistance interval screen Assistance/Mainten. Interval month interval based month Use the assistance interval screen to set the interval in which the homeowner will need to call a water treatment professional or company for system service (optional). The assistance interval can be based on a set number of months (month based) or a number of regenerations (regen based).

  • Page 56: Day And Time Screen

    Installer Manual Fleck 5800 - XTR - Programming 6.2.5. Day and time screen On the home screen, the flashing Day and Time button indicates that the day of the week and time need to be set. If the date and time are incorrect, press the Day and Time button to update to the correct day and time.

  • Page 57: Settings Screen

    Installer Manual Fleck 5800 - XTR - Programming Note If no assistance name and phone as been set, "for service or assistance: please contact your local water professional" will be displayed. Note The Assistance screen is also displayed automatically when the system reaches the programmed assistance interval.

  • Page 58: Master Setting Screens

    Installer Manual Fleck 5800 - XTR - Programming Note If immediate volumetric regeneration has been set, regeneration time will have no influence on it and regeneration will start as soon as capacity end. Note Changing the hardness setting recalculates treatment volume and regeneration interval. This setting should only be changed on the advice of a professional.
  • Page 59 Installer Manual Fleck 5800 - XTR - Programming The Password screen displays a numeric keypad: Password 1201 Enter the master settings password 1201 and press to continue to the master settings screen, or press to return to the home screen. Master Settings format relay...
  • Page 60 Installer Manual Fleck 5800 - XTR - Programming format: Contains settings for Language, Units, Assistance Name, Assistance Phone, and Assistance Interval. See 6.2. Touchscreen controller quick start, page 53 for more information about these settings. Note Differently from what happens if the menu is acceded from the quick start, when acceded from master setting, push to exit the menu without saving the modifications.

  • Page 61: Master Setting Programming

    Installer Manual Fleck 5800 - XTR - Programming 6.3. Master setting programming Note If a regeneration is scheduled to occur while in master settings, the scheduled regeneration will start as soon as exiting the master setting. Note Due to the complexity of these settings and the potential for errors, master settings should only be accessed by your local water professional.
  • Page 62 Installer Manual Fleck 5800 - XTR - Programming Screen name Parameters Values Notes English French German Changes the language to display screen text Language Italian and button labels. Spanish Dutch Portuguese Format, Changes system units and values across all Format U.S.
  • Page 63 Installer Manual Fleck 5800 - XTR - Programming Screen name Parameters Values Notes 0.25 to 999 ft Media volume 1 to 9999 liters 3 to 18 lbs/ft Salt dosage Only required on softener metered 50 to 290 g/liter regeneration types. 0.125 gpm 0.250 gpm BLFC size...
  • Page 64 Installer Manual Fleck 5800 - XTR - Programming Screen name Parameters Values Notes Volume 1 to 999 999 999 Only displayed when regeneration type is filter Valve override gallons/liters immediate or filter delayed. Cycle steps on the home screen and during regeneration will change to reflect the cycle steps and order in the selected regeneration flow.
  • Page 65 Installer Manual Fleck 5800 - XTR - Programming Screen name Parameters Values Notes 0,1 - 999.9 pulses per gallon Only available when generic meter type is Generic 1 - 1500 pulses selected. Meter per litre Continuous If set ON, gives an alarm if continuous flow is flow detect detected at the outlet.

  • Page 66: Format Screen

    Installer Manual Fleck 5800 - XTR - Programming 6.4.1. Format screen From the master settings screen press the format button to display the format screen. Format language english units metric hardness units mg/L language: Displays the language used on the controller: English, French, German, Italian, Spanish, Dutch or Portuguese.

  • Page 67: Usb Connection For Field Programming

    Installer Manual Fleck 5800 - XTR - Programming 6.4.2. USB connection for field programming The XTR features a USB port that allows you to connect a PC to the controller for field programming and diagnostic parameter download. Note Field programmer software is required for field programming features. See XTR field programmer manual for more information on using the field programmer software.

  • Page 68: Valve Screen

    Installer Manual Fleck 5800 - XTR - Programming 6.4.3. Valve screen From the main master settings screen press the valve button to display the valve screen. Valve system valve 5800 regen type time clock system: Displays the system type. Type 4 (single system) is currently the only available selection. valve: Contains settings to select the valve model on which the controller is installed.
  • Page 69 Installer Manual Fleck 5800 - XTR - Programming 6.4.3.1 Time clock Valve day override/ time-driven regen. time 02:00 am day override/time-driven: Adjust the number of days between regenerations. regen. time: Adjust the regeneration time. Press to save or press to return to the master settings screen without saving. Ref.
  • Page 70 Installer Manual Fleck 5800 - XTR - Programming 6.4.3.2 Softener metered immediate Valve media volume salt dosage 0.500 blfc size media volume: Adjust the volume of resin. salt dosage: Adjust the salt dosage. blfc size: Adjust the BLFC size. Press to save and pass to the next screen or press to return to the master settings screen without saving.
  • Page 71 Installer Manual Fleck 5800 - XTR - Programming Valve day override/ time-driven regen. time 02:00 am day override/time-driven: Adjust the day override. regen. time: Adjust the regeneration time. Press to save and return to the master settings screen or press to return to the master settings screen without saving.
  • Page 72 Installer Manual Fleck 5800 - XTR - Programming Valve 1446 capacity hardness 300 mg/L sensor sensitivity capacity: Adjust the system capacity. hardness: Adjust the inlet water hardness. sensor sensitivity: Option not available. Press to save and pass to the next screen or press to return to the master settings screen without saving.
  • Page 73 Installer Manual Fleck 5800 - XTR - Programming Note If reserve is set at fixed % or fixed volume, by pressing a reserve setting screen will appear. If fixed % reserve has been selected: Valve fixed % fixed %: Adjust the reserve %. Press to save and return to the master settings screen or press to return to the master settings...

  • Page 74: Regeneration Screen

    Installer Manual Fleck 5800 - XTR - Programming 6.4.3.4 Filter metered immediate or delayed Valve day override/ time-driven regen. time 02:00 am vol. override/ volumetric day override/time-driven: Adjust the day override. regen. time: Adjust the regeneration time. vol. override/volumetric: Adjust the volume of water treated between regenerations. Press to save and return to master settings screen or press to return to the master settings...
  • Page 75 Installer Manual Fleck 5800 - XTR - Programming regen flow: Contains settings for the type of regenerant flow to be used in the valve. Changes to this setting affects the cycle steps displayed in the regeneration cycle wheel on the home screen. Regenerant flow cycle steps are described below.
  • Page 76 Installer Manual Fleck 5800 - XTR - Programming When changing the regeneration flow, warning messages may appear depending of the change done: Regeneration regen. flow direction changed verify that the valve has the correct piston Regeneration changing parameters requires relay setting review 76 / 122 Ref.
  • Page 77 Installer Manual Fleck 5800 - XTR - Programming 6.4.4.1 Upflow, downflow, downflow 2x backwash, filter, variable refill/brining Regeneration step step # n° name time n° 10 m step # n°: Step type (pause, backwash, draw, rapid rinse, tank refill). time n°: Adjust the step timing. Press to save and pass to the next step or press to return to the regeneration screen without...
  • Page 78 Installer Manual Fleck 5800 - XTR - Programming By pressing new, the controller let define all regeneration steps. Regeneration step step # n° name time n° 10 m step # n°: Step type (pause, backwash, draw, rapid rinse, tank refill). Note...

  • Page 79: Relay Output Screen

    Installer Manual Fleck 5800 - XTR - Programming 6.4.5. Relay output screen From the master settings screen press the relay button to display the relay output screen. Relay Output alarm auxiliary 1 based auxiliary 2 auxiliary 1/auxiliary 2: Contains settings for programming up to two auxiliary relay outputs. There are four types of signals that can be programmed: alarm based: The relay will turn on when the specified alarm condition (or any alarm condition) is met.
  • Page 80 Installer Manual Fleck 5800 - XTR - Programming 6.4.5.1 Alarm Based Aux. #: Alarm Based salt alarm valve failure need service/ mainten. req’d salt alarm: Turns the relay ON in case of salt alarm. Mandatory On the valves of series 5800, salt alarm must be set OFF because the chlorine cell kit managed by the XTR is not available for those valves.
  • Page 81 Installer Manual Fleck 5800 - XTR - Programming treatment: Turns the relay ON when the valve is on water treatment. rapid rinse: Turns the relay ON when the valve is on rapid rinse cycle. backwash: Turns the relay ON when the valve is on backwash cycle. Press to switch screens.
  • Page 82 Installer Manual Fleck 5800 - XTR - Programming 6.4.5.3 Time Based Aux. #: Time Based start time 1 end time 1 start time #: Time the relay will turn ON from the start of a regeneration cycle. end time #: Time the relay will turn OFF from the start of a regeneration cycle. Press to save and to pass to the second time settings screen or to the master settings screen.

  • Page 83: Meter Screen

    Installer Manual Fleck 5800 - XTR - Programming volume: Volume to be treated to turn the relay ON. duration: Duration the relay will stay ON. Can be set for up to two hours. Press to save and to pass to the second relay settings screen if present, or press to return to the master settings screen without saving.

  • Page 84: Settings Review

    Installer Manual Fleck 5800 - XTR - Programming 6.4.7. Settings review From the master settings screen press the settings review button to display the settings review screen, which display a read-only summary of all programmed settings in the controller. Format language english units...

  • Page 85: Chlorine Generation Screen

    Installer Manual Fleck 5800 - XTR - Programming Connect a remote switch (such as a differential pressure switch) to the remote start input terminals on the back of the XTR controller board. See 5.8. Electrical connections, page 45. When the remote switch remains closed for the number of seconds specified in the remote regeneration screen, a regeneration will be triggered regardless of volume, capacity, or time remaining until the next scheduled regeneration.

  • Page 86: Non-Factory Setting

    Installer Manual Fleck 5800 - XTR - Programming 6.4.10. Non-factory setting After all parameters in master setting have been set, press on the master settings screen to display the non-factory settings screen. Non-factory settings current settings will be saved as the non-factory settings? Press to save all programmed master settings parameters to non-factory settings.
  • Page 87 Installer Manual Fleck 5800 - XTR - Programming Note If a regeneration is scheduled to occur while in the Diagnostic screen, the scheduled regeneration will start as soon as exit the diagnostic. Note Only Peak Flow and Totalizer can be changed, they can be reset to zero by entering the parameter and then pressing Note...

  • Page 88: Error Log

    Installer Manual Fleck 5800 - XTR - Programming 6.5.1. Error log Error log screen shows the list of logging attempts with date and time. From the diagnostics screen press to display the error log screen. Error Log date time error log empty To clear all error logs, press to activate the button, press again to clear the list.

  • Page 89: Commissioning

    Installer Manual Fleck 5800 - XTR - Commissioning Commissioning Note This chapter is available for standard regeneration types. Contact your supplier if the actual regeneration is not standard and if you need assistance. 7.1. Water filling, draining and waterproofness inspection 7.1.1.

  • Page 90: Sanitization

    Installer Manual Fleck 5800 - XTR - Commissioning 7.2. Sanitization 7.2.1. Disinfection of water softeners The materials of construction of the modern water softener will not support bacterial growth, nor will these materials contaminate a water supply. In addition, during normal use, a softener may become polluted with organic matter, or in some cases with bacteria from the water supply.

  • Page 91: Electro Chlorination

    Installer Manual Fleck 5800 - XTR - Commissioning Brine tank softeners Backwash the softener and add the required amount of hypochlorite to the well of the brine tank. The brine tank should have water in it to permit the chlorine solution to be carried into the softener. Proceed with the normal regeneration.

  • Page 92: Operation

    Installer Manual Fleck 5800 - XTR - Operation Operation 8.1. Display during operation Water treatment 12:01 am treatment tank refill backwash rapid rinse draw 8.2. Display during regeneration Regeneration 48 m 34 s treatment tank refill backwash rapid rinse draw During regeneration, the regeneration cycle wheel shows the regeneration step the valve is advancing to, or has reached (green), and the time remaining in that step (1).

  • Page 93: Manual Regeneration

    Installer Manual Fleck 5800 - XTR - Operation 8.4. Manual regeneration From the home screen, press the regeneration button to access the regeneration screen. Regeneration at regen. time Press now to begin a regeneration immediately, or press at regen. time to queue the regeneration for the programmed regeneration time (2:00 AM default for softeners, 12:00 AM default for filters).

  • Page 94: Remote Lockout

    Installer Manual Fleck 5800 - XTR - Operation 8.6. Remote lockout If a remote switch is installed, the controller will not allow the system to go into regeneration until the regeneration lockout input signal to the controller is cleared. This requires opening the contact closure to clear the lockout condition.

  • Page 95: Maintenance

    Installer Manual Fleck 5800 - XTR - Maintenance Maintenance Mandatory Cleaning and maintenance shall take place at regular intervals in order to guarantee the proper functioning of the complete system, and be documented in the Maintenance chapter in the User Guide document. 9.1.

  • Page 96: Replacing The Controller

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.2. Replacing the controller Operation Press the cover clips (2) on each side and open the cover (1). Press the board clips (3) and release the controller (4). Disconnect the old controller. Connect the new controller, see 5.8.

  • Page 97: Replacing The Controller Motor

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.3. Replacing the controller motor Operation Remove the controller, see 9.2.2. Replacing the controller, page 96. Disconnect the optical sensor (3). Disconnect the motor. Open the motor clips (1) and pull out the old motor (2). Change the motor (2).

  • Page 98: Power Head Disassembly/Replacement

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.4. Power head disassembly/replacement Operation Remove the controller, see 9.2.2. Replacing the controller, page 96. Using a 6 mm wrench or flat screwdriver, unscrew (2). Using a 8 mm wrench or flat screwdriver, unscrew (1). Separate the power head (3) from the valve body (4).
  • Page 99 Installer Manual Fleck 5800 - XTR - Maintenance Ref. MKT-IM-006 / B - 16.01.2018 99 / 122...

  • Page 100: Replacing The Piston And/Or The Brine Valve

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.5. Replacing the piston and/or the brine valve Operation Remove the gearing system, see “Power head disassembly/replacement”, page 98. Remove the screws (1). Remove the piston and the top plate (2) by pulling the top plate on the points indicated by arrows.

  • Page 101: Cleaning The Injector

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.6. Cleaning the injector Operation Remove the screws (4). Remove the cap injector (3). Remove the seal (4) taking note of its position. Caution Depending of configuration, the position of the seal can be different as shown. The mid part of the seal should be aligned with the position of the injector.

  • Page 102: Cleaning The Blfc

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.7. Cleaning the BLFC Operation Remove the BLFC holder (1). Using pliers, remove the grid (4) from BLFC holder (1). Remove the BLFC (3) from the grid (4). Clean or change the BLFC (3) and the seal (2). Lubricate the seal with approved silicone lubricant only.

  • Page 103: Replacing The Optical Sensor

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.8. Replacing the optical sensor Operation Remove the controller, see 9.2.2. Replacing the controller, page 96. Disconnect the wire from the motor to the optical sensor (4). Release the optical sensor support (1) by pushing it back and up as shown. Release the optical sensor (3) from its support (1) by pressing the clips (2).

  • Page 104: Replacing The Seals And Spacers Cartridges

    Installer Manual Fleck 5800 - XTR - Maintenance 9.2.9. Replacing the seals and spacers cartridges Operation Remove the piston, see “Replacing the piston and/or the brine valve”, page 100. Remove the seals and spacers cartridge (1). Change the seals and spacers cartridge (1). Lubricate the seals and spacers cartridge (1) with approved silicone grease.

  • Page 105: Troubleshooting

    Installer Manual Fleck 5800 - XTR - Troubleshooting Troubleshooting Problem Cause Solution Cord plugged into intermittent or Connect to constant power source. switched off power source. Water softener Disconnected/faulty meter cable. Reconnect/replace cable. fails to regenerate Defective power cord. Replace cord. automatically.
  • Page 106 Installer Manual Fleck 5800 - XTR - Troubleshooting Problem Cause Solution High salt setting. Adjust refill time. High salt usage. See problem "Excessive water in brine Excessive water in brine tank. tank". Clean or replace pipeline. Pretreat to Scaling/Fouling of inlet pipe. prevent.

  • Page 107: Error Detection

    Installer Manual Fleck 5800 - XTR - Troubleshooting 10.1. Error detection If an error in valve or controller function occurs, an alarm will sound and the home screen will display the error alert button and the alarm button Water treatment 12:01 am treatment tank refill...
  • Page 108 Installer Manual Fleck 5800 - XTR - Troubleshooting Error screen Cause Reset and recovery display The flow meter has Error will clear when flow to meter drops below 0.5 Flow meter error reported continuous GPM or 1 LPM. If continuous flow is expected, turn Continuous Flow flow for more than plumbing leak detection off in Master Settings.

  • Page 109: Spare Parts

    Installer Manual Fleck 5800 - XTR - Spare parts Spare parts 11.1. Power head parts list Packaging Item Part number Description quantity 61931-03 Controller XTR assembly with logo 61931-04 Controller XTR assembly without logo 61832-01 Cover assembly, black/black 61994 Cover assembly, environmental 43291 Transformer 12V UL 44162...

  • Page 110: Valve Parts List

    Installer Manual Fleck 5800 - XTR - Spare parts 11.2. Valve parts list Packaging Item Part number Description quantity 18261SP Screw, hex washer head, #10-24 x 0.81" BR61837 Piston and seal kit assembly, downflow 5800 BR61838 Piston and seal kit assembly, upflow 5800 60032 Brine valve 4600/5600 13333...
  • Page 111 Installer Manual Fleck 5800 - XTR - Spare parts Packaging Item Part number Description quantity 18332-0.50 BLFC, 0.50_gpm, 5000/5600/9000 18332-1 BLFC, 1.00_gpm, 5000/5600/9000 18272-000SP Injector assembly, 1610, #000, brown 18272-00SP Injector assembly, 1610, #00, violet 18272-0SP Injector assembly, 1610, #0, red 18272-1SP Injector assembly, 1610, #1, white 18272-2SP...

  • Page 112: Safety Brine Valve

    Installer Manual Fleck 5800 - XTR - Spare parts Packaging Item Part number Description quantity 24078-7 DFLC, plastic, 7.0 gpm& hose barb bent 26147-8 DFLC, 1" assembly 8 gpm 26147-9 DFLC, 1" assembly 9 gpm 26147-10 DFLC, 1" assembly 10 gpm 26147-12 DFLC, 1"...

  • Page 113: Safety Brine Valves List

    Installer Manual Fleck 5800 - XTR - Spare parts Packaging Item Part number Description quantity 19649 Flow disperser PWG19652-01 Poppet assembly, SBV, with o-ring 18312SP Retainer, drain PWG19803 Safety brine valve arm assembly 19645 Body, safety brine valve, 2310 19805SP Plastic SBV 2310 Nut 19804 Screw, sckt Hd, set, 10-24 x 0.75"...

  • Page 114: Bypass Valve Assembly List

    Installer Manual Fleck 5800 - XTR - Spare parts 11.5. Bypass valve assembly list 11.5.1. Plastic bypass (no yoke) 114 / 122 Ref. MKT-IM-006 / B - 16.01.2018...
  • Page 115 Installer Manual Fleck 5800 - XTR - Spare parts Packaging Item Part number Description quantity BU26054 Bypass plastic 13314SP Screw, slot ind, hex, 8-18 x 0.60" 13255SP Clip mounting 13305-01SP O-ring 18706-10 Yoke, 1", BSP, male, plastic 18706-12 Yoke, ¾", BSP, male, plastic 24689 Yoke, ¾", BSP, male, brass 13398-10...

  • Page 116: 1" Bsp Female Stainless Steel Bypass

    Installer Manual Fleck 5800 - XTR - Spare parts 11.5.2. 1" BSP female stainless steel bypass 116 / 122 Ref. MKT-IM-006 / B - 16.01.2018...
  • Page 117 Installer Manual Fleck 5800 - XTR - Spare parts Packaging Item Part number Description quantity BU28502 Bypass Stainless Steel 1" BSP 13386SP Screw Hex Hd Mach 1/4-20 X 1 Or Slot Hex 24419-10SP Bypass handle red 15727 Screw, Hex washer head 10-24 x 0.5" 13604-01 Label bypass standard BU11978...

  • Page 118: Plastic Turbine Meter Assembly

    Installer Manual Fleck 5800 - XTR - Spare parts 11.6. Plastic turbine meter assembly Packaging Item Part number Description quantity 60626-01 Meter turbine assembly ¾" SXT BR19791-01 Meter cable turbine assembly 19797 Meter turbine assembly 5800 19569SP Clip 13314SP Screw 118 / 122 Ref.
  • Page 119 Installer Manual Fleck 5800 - XTR - Spare parts Packaging Item Part number Description quantity 13305-01SP O-ring 560 CD Adapt Coupling 13255SP Mounting clip 13874 Cap, meter, electronic 12473SP Screw, Hex Washer, 10-24 x 5/8 17798 Screw 19121-01 Meter Cable assembly, STX, Paddle 14716-01 Meter, Cap assembly, NT 13847SP...

  • Page 120: Scrapping

    This will help to reduce the impact on the environment, health, safety and help to promote recycling. Pentair does not collect used product for recycling. Contact your local recycling center for more information.
  • Page 121 Installer Manual Fleck 5800 - XTR - Scrapping PAGE INTENTIONALLY LEFT BLANK Ref. MKT-IM-006 / B - 16.01.2018 121 / 122...
  • Page 122 www.pentairaquaeurope.com...

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