Fluke TV43 User Manual

Fluke TV43 User Manual

Thermal imager camera, thermoview series
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ThermoView
Series
®
Thermal Imager Camera
Users Manual
PN 59802
May 2018, Rev. 1.0, 05/2018
© 2018 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice.
All product names are trademarks of their respective companies.

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Summary of Contents for Fluke TV43

  • Page 1 Series ® Thermal Imager Camera Users Manual PN 59802 May 2018, Rev. 1.0, 05/2018 © 2018 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice. All product names are trademarks of their respective companies.
  • Page 2 Warranty The manufacturer warrants this instrument to be free from defects in material and workmanship under normal use and service for the period of two years from date of purchase. This warranty extends only to the original purchaser. This warranty shall not apply to fuses, batteries, or any product which has been subject to misuse, neglect, accident, or abnormal conditions of operation.
  • Page 3 This product meets requirements for industrial (Class A) electromagnetic wave equipment and the seller or user should take notice of it. This equipment is intended for use in business environments and is not to be used in homes. Contacts © Fluke Process Instruments Specifications subject to change without notice.
  • Page 4: Table Of Contents

    Table of Contents Title Page Safety Instructions .................. 1 Product Description ................3 2.1. System Architecture ..................4 Technical Data ..................5 3.1. General Specifications ................5 3.2. Electrical Specifications ................5 3.3. Measurement and Optical Specifications ............ 6 3.4. Dimensions ....................
  • Page 5 7.1.17. Digital Out, 16 each (A-CON-16DO) ............25 7.1.18. Analog Current Out, 2 loops, 0-20mA (A-CON-2AOC0) ......26 7.1.19. Analog Current Out, 2 loops, 4-20mA (A-CON-2AOC4) ......26 7.1.20. Relay, 2 each (A-CON-2R) ..............27 7.1.21. Passive Current Isolator (A-CON-2A-ISO) ..........27 7.1.22.
  • Page 6 List of Tables Title Page Table 1: General Symbols Table 2: Available Models Table 3: Typical Emissivity Values (Non-Metals) Table 4: Typical Emissivity Values (Metals)
  • Page 7 List of Figures Title Page Figure 1: Front and rear view of ThermoView Series infrared cameras ....3 ® Figure 2: Typical System Architecture for Multi ThermoView Camera Usage ... 4 ® Figure 3: Identification matrix for ThermoView infrared cameras ......4 ®...
  • Page 8: Safety Instructions

    Thermal Imager Camera Safety Instructions 1. Safety Instructions This document contains important information, which should be kept at all times with the instrument during its operational life. Other users of this instrument should be given these instructions with the instrument. Eventual updates to this information must be added to the original document.
  • Page 9 ThermoView® Series Users Manual Table 1: General Symbols Symbol Definition AC (Alternating Current) DC (Direct Current) Risk of danger. Important information. See manual. Hazardous voltage. Risk of electrical shock. Helpful information regarding the optimal use of the instrument. Earth ground Protective ground Fuse Normally-open (NO) relay...
  • Page 10: Product Description

    0.75 x Wide 45° x 34° Software controlled ………….. -10 to 1200°C 2 x Tele 17° x 12.7° Software controlled TV43 (14 to 2192°F) 1.86 mrad 4 x Tele 8.5° x 6.3° Software controlled with standard lens Macro-Lens 7.8 x 4.1 mm fixed at 11 mm (0.31 x 0.16 in)
  • Page 11: System Architecture

    Software GigE Vision Communication (optional Fiber Optic) PoE Ethernet Switch Digital I/O Analog I/O TV43 Camera TV46 Camera Figure 2: Typical System Architecture for Multi ThermoView ® Camera Usage Frame rate ident. (0, 1) ThermoView® SW Identifier (0, L, V) ThermoView®...
  • Page 12: Technical Data

    Thermal Imager Camera Technical Data 3. Technical Data 3.1. General Specifications General Specifications Device TV43 & TV46 Model Parameter Environmental rating/protection IP67 (IEC 60529) Ambient OperatingTemperature -10°C to 50°C (14°F to 122°F) Storage Temperature -20°C to 70°C ( -4°F to 158°F)
  • Page 13: Measurement And Optical Specifications

    -10°C to 1200°C (14°F to 2192°F) Accuracy ± 2°C or ± 2% of reading (whichever is greater) Infrared resolution (number of pixels) TV43: 320 x 240 (76800) TV46: 640 x 480 (307200) Spectral range 8 – 14 µm Emissivity correction 0.10 to 1.00...
  • Page 14: Scope Of Delivery

    Thermal Imager Camera Basics to keep in mind Figure 5: Dimensions of ThermoView Imager with Add-On lenses ® It must be considered, that there is no obstruction or coverage of the left below integrated visible light camera, if just the integrated Standard lens is used. An attached Wide-Angle lens will have a partial obstruction of the visible light camera, but is still operational.
  • Page 15: Measurement Of Infrared Temperatures

    ThermoView® Series Users Manual 4.2. Measurement of Infrared Temperatures Every object emits an amount of infrared radiation (IR) according to its surface temperature. The intensity of the infrared radiation changes with the temperature of the object. Depending on the material and surface properties, the emitted radiation lies in a wavelength spectrum of approximately 1 to 20 µm.
  • Page 16: Geometry

    Thermal Imager Camera Installation When installing the ThermoView ® infrared camera, check for any high- intensity discharge lamps or heaters that may be in the field of view (either background or reflected on a shiny target)! Reflected heat sources can cause a sensor to give erroneous readings.
  • Page 17: Focusing

    ThermoView® Series Users Manual 5.5. Focusing After the camera has been mounted, it is important to make sure that the optimum focus has been established for the given mounting distance. It is important to focus the camera correctly to obtain the sharpest image of the target you wish to view. The motorized focus of the ThermoView®...
  • Page 18: Connecting The Power Supply Cable

    Thermal Imager Camera Installation 5.7.2. Connecting the Power Supply Cable The power supply cable comes with a three-socket female M16 connector, assigned to the cameras rear three pin male M16 connector. The corresponding end of the power supply cable is carried out as a pig tail, to connect to an external power supply device. The standard cable is about 5 mm (0.2 in) in outer diameter and is 7.5 m (25 ft) long.
  • Page 19: Gige Vision Communication

    ThermoView® Series Users Manual 5.8. GigE Vision Communication The GigE Vision communication is based upon the very fast Gigabit Ethernet (GigE) link, which allows data rates of up to 125 MB/s over cable runs up to 100 m (328 ft.). For digital cameras, especially in the professional image processing domain, is GigE the first-class interface.
  • Page 20: Internal Thermoview Web-Server Application

    Thermal Imager Camera Internal ThermoView® Web-Server Application ® 6. Internal ThermoView Web-Server Application The ThermoView® imager is equipped with an onboard web-server. Several informations are available by call and will be displayed in specific screen domains on an attached computer monitor.
  • Page 21: Accessories

    ThermoView® Series Users Manual 7. Accessories A full range of accessories for various applications and industrial environments are available. Accessories include items, that may be ordered at any time and added on-site. ® 7.1. Available electrical accessories for ThermoView cameras Code Description Electrical Accessories...
  • Page 22: Power Supply Cable, 80°C Max., 25M (80Ft.), (A-Cb-Lt-Ps-25)

    Thermal Imager Camera Accessories Figure 12: Power supply cable 7.5m (25ft.) with related plug-in contact assignment 7.1.2. Power supply cable, 80°C max., 25m (80ft.), (A-CB-LT-PS-25) Please see under 7.1.1, Power supply cable, 80°C max., 7.5m (25ft.), (A-CB-LT-PS-07). Just the supplied cable length differs and is 25m (80ft.) instead of 7.5m (25ft.). 7.1.3.
  • Page 23: Ethernet Cable, 80°C Max., 25M (80Ft.), (A-Cb-Lt-M12-W08-25)

    ThermoView® Series Users Manual 7.1.5. Ethernet cable, 80°C max., 25m (80ft.), (A-CB-LT-M12-W08-25) Please see under 7.1.4, Ethernet cable, 80°C max., 7.5m (25ft.), (A-CB-LT-M12-W08-07). Just the supplied cable length differs and is 25m (80ft.) instead of 7.5m (25ft.). 7.1.6. Ethernet cable, 80°C max., 50m (160ft.), (A-CB-LT-M12-W08-50) Please see under 7.1.4, Ethernet cable, 80°C max., 7.5m (25ft.), (A-CB-LT-M12-W08-07).
  • Page 24: Poe Injector (Industrial), 115/230Vac, (A-Tv-Poe2)

    Thermal Imager Camera Accessories 7.1.8. PoE Injector (Industrial), 115/230VAC, (A-TV-POE2) The A-TV-POE2 is a single port, industrial DIN-rail mounted IEEE 802.3af/at Gigabit PoE+ Injector with an extended temperature range between -40°C (-40°F) to 75°C (167°F). The PoE injector can power attached devices (e. g. IP-cameras) of up to 30W. Figure 15: Industrial PoE Injektor to conform to extended temp.
  • Page 25 ThermoView® Series Users Manual Specifications:...
  • Page 26: Vdc 1.3 A Industrial Power Supply, Din Rail Mount (A-Ps-Din-24V)

    Thermal Imager Camera Accessories 7.1.9. 24 VDC 1.3 A industrial power supply, DIN rail mount (A-PS-DIN-24V) The DIN-rail mount industrial power supply delivers isolated dc power and provides short circuit and overload protection. The power supply can power a single camera, as well as Analog and Digital I/O Modules, and a media converter (if used).
  • Page 27: Fiber Optic To Ethernet Converter (A-Con-Fo-Rj45)

    ThermoView® Series Users Manual 7.1.11. Fiber Optic to Ethernet Converter (A-CON-FO-RJ45) The A-CON-FO-RJ45 is an industrial DIN-rail mounted unmanaged Ethernet switch with 6 RJ45 GBit Ethernet ports and 2 Multi Mode GBit Fiber Optic ports. Figure 18: Fiber Optic to Ethernet Converter (6 RJ45 & 2 Multi Mode FO ports) Copyright Advantech ®...
  • Page 28 Thermal Imager Camera Accessories Specifications:...
  • Page 29: Fiber Optic Cable 150 M (492 Ft) (A-Cb-Fo-150)

    ThermoView® Series Users Manual 7.1.12. Fiber Optic Cable 150 m (492 ft) (A-CB-FO-150) Figure 19: Fiber Optic Cable Multi Mode 150 m (492 ft) 7.1.13. Fiber Optic Cable 300m (984ft) (A-CB-FO-300) Please see under 7.1.12, Fiber Optic Cable 150 m (492 ft) (A-CB-FO-150) Just the supplied cable length differs and is 300 m (984 ft.) instead of 150 m (492 ft.).
  • Page 30: Figure 20: 4 Port Gigabit Poe Ethernet Switch And 2 Sfp Fiber Ports

    Thermal Imager Camera Accessories Figure 20: 4 Port Gigabit PoE Ethernet Switch and 2 SFP Fiber Ports Features: • All Gigabit Ethernet ports for 4 Copper and 2 SFP • Back-plane (Switching Fabric): 12Gbps • Embedded 4 ports PoE inject function •...
  • Page 31: Ethernet Cable (Short) For Junction Box (A-Cb-Lt-Rj45-03)

    ThermoView® Series Users Manual 7.1.15. Ethernet cable (short) for Junction Box (A-CB-LT-RJ45-03) Figure 21: Ethernet patch cable short ~ 0.3m (1ft)
  • Page 32: Digital In, 16 Each (A-Con-16Di)

    7.1.16. Digital In, 16 each (A-CON-16DI) Figure 22: 16 Channel Digital-Input Module A-CON-16DI Please refer to the Fluke Process Instruments document below, to get technical details and installation instructions for the WAGO module 750-1406: Document title: I/O Module System for Infrared Linescanners and Thermal Imagers 7.1.17.
  • Page 33: Analog Current Out, 2 Loops, 0-20Ma (A-Con-2Aoc0)

    7.1.18. Analog Current Out, 2 loops, 0-20mA (A-CON-2AOC0) Figure 24: 2 Analog Current-Loop Output (0-20mA) A-CON-2AOC0 Please refer to the Fluke Process Instruments document below, to get technical details and installation instructions for the WAGO module 750-563, which is preset to 0-20mA: Document title: I/O Module System for Infrared Linescanners and Thermal Imagers 7.1.19.
  • Page 34: Relay, 2 Each (A-Con-2R)

    7.1.20. Relay, 2 each (A-CON-2R) Figure 26: 2 Channel Relay Output Module A-CON-2R Please refer to the Fluke Process Instruments document below, to get technical details and installation instructions for the WAGO module 750-513: Document title: I/O Module System for Infrared Linescanners and Thermal Imagers 7.1.21.
  • Page 35: Basic Bus Coupler Kit For Several In-/Outputs (A-Con-Basickit)

    Figure 29: Supply Module WAGO 750-602 Figure 30: End Module WAGO 750-600 Please refer to the Fluke Process Instruments document below, to get technical details and installation instructions for the WAGO module 750-352, 750-602, 750-600: Document title: I/O Module System for Infrared Linescanners and Thermal Imagers Please note: Accessories need to be configured and installed by user.
  • Page 36: Available Mechanical Accessories For Thermoview® Cameras

    Thermal Imager Camera Accessories 7.2. Available mechanical accessories for ThermoView® cameras Code Description Mechanical Accessories A-TV-AP Air purge collar A-TV-AP-WC Air purge collar including water cooling accessory A-TV-WC Protective enclosure (water cooled/air purged) A-TV-ENC Outdoor Enclosure A-TV-MB Mounting Base A-TV-SB Swivel Bracket A-TV-CC Carrying Case...
  • Page 37: Air Purge Collar Including Water Cooling Accessory (A-Tv-Ap-Wc)

    ThermoView® Series Users Manual 7.2.2. Air purge collar including water cooling accessory (A-TV-AP-WC) Max. ambient temperature: 140°C (284°F) Medium ambient temperatur: 20°C (68°F) Recommended water flow rate: > 1.6 l/min (> 0.42 gpm) Air flow rate: 30-60 l/min (7.925 – 15.85 gpm) Air pressure: <...
  • Page 38: Protective Enclosure, Water Cooled/Air Purged (A-Tv-Wc)

    Thermal Imager Camera Accessories 7.2.3. Protective enclosure, water cooled/air purged (A-TV-WC) If the ThermoView® imager needs to be installed in dirty and hot environments, a protective enclosure with water cooling and air purge fittings is needed to guarantee the protection. Figure 33: Front &...
  • Page 39 ThermoView® Series Users Manual Scope of delivery • Enclosure with cooling jacket and Zinc Selenide window • Air barrier flange • 2x cable glands Environment Rating IP67 Ambient temperature 200°C (392°F) with 6 l/min (1.5 gal/min) of water at 20°C (68°F) inlet temperature and 6 bar (87 PSI) for front air barrier Air pressure recommended: 4 to 6 bar (58 to 87 PSI)
  • Page 40 Thermal Imager Camera Accessories • Disassemble Ethernet cable connector by loosening nut as shown. • Remove cable from RJ45 jack by lifting tab, note wiring for reassembly. • Pass Ethernet cable through cable gland on rear enclosure flange then reassemble connector. •...
  • Page 41: Outdoor Enclosure (A-Tv-Enc)

    ThermoView® Series Users Manual 7.2.4. Outdoor Enclosure (A-TV-ENC) In case, the ThermoView® imager has to be mounted in outdoor environments, an outdoor enclosure ensures weatherproofed installations. It provides a high protection rate, a sunshield, and a temperature controlled heater for cooler environments. Scope of delivery •...
  • Page 42: Figure 36: Dimensions And Footprint Of Outdoor Enclosure (A-Tv-Enc)

    Thermal Imager Camera Accessories Figure 36: Dimensions and Footprint of Outdoor Enclosure (A-TV-ENC) Installation • Locate 2x M4 screws on camera • Place conduction plate onto camera as shown, making sure to line up holes on camera with hole and slot on the conduction plate. •...
  • Page 43 ThermoView® Series Users Manual • Place camera conduction plate on inside surface • of enclosure and slide the outer slide onto the • housing as shown. • Connect ground cable onto housing as • shown before closing housing. • Tighten rear cover 3x screws, then tighten •...
  • Page 44: Mounting Base (A-Tv-Mb)

    Thermal Imager Camera Accessories 7.2.5. Mounting Base (A-TV-MB) The mounting base is to adapt the ThermoView® imager in an easy way to any kind of fixture. It is mainly foreseen to fix the ThermoView® imager to swiveling brackets or tripods. For the fixture to tripods or swivel brackets, the mounting base has got 2 inner ¼”...
  • Page 45: Swivel Bracket (A-Br-S)

    ThermoView® Series Users Manual 7.2.6. Swivel Bracket (A-BR-S) The Swivel Bracket accessory is to mount the ThermoView® imager in a moveable position, to correct in an easy way the pitch and yaw orientation. For a correct imager orientation, you can pitch (0°...
  • Page 46: Maintenance

    Thermal Imager Camera Maintenance 8. Maintenance 8.1. Cleaning the Lens Keep the lens clean at all times. Any foreign matter (dust, fingerprints…) on the lens or window surface will affect measurement accuracy. However, care should be taken when cleaning the lens.
  • Page 47 ThermoView® Series Users Manual ETALS Emissivity Material 8 – 14 µm Asbestos 0.95 Asphalt 0.95 Basalt Carbon Unoxidized 0.8-0.9 Graphite 0.7-0.8 Carborundum Ceramic 0.95 Clay 0.95 Concrete 0.95 Cloth 0.95 Glass Plate 0.85 “Gob” Gravel 0.95 Gypsum 0.8-0.95 0.98 Limestone 0.98 Paint (non-al.) 0.9-0.95...
  • Page 48 Thermal Imager Camera Addendum ETALS Emissivity Material 8 – 14 µm Aluminum Unoxidized 0.02-0.1 Oxidized 0.2-0.4 Alloy A3003, Oxidized Roughened 0.1-0.3 Polished 0.02-0.1 Brass Polished 0.01-0.05 Burnished Oxidized Chromium 0.02-0.2 Copper Polished 0.03 Roughened 0.05-0.1 Oxidized 0.4-0.8 Gold 0.01-0.1 Haynes Alloy 0.3-0.8 Inconel...
  • Page 49 ThermoView® Series Users Manual ETALS Emissivity Material 8 – 14 µm Silver 0.02 Steel Cold-Rolled 0.7-0.9 Ground Sheet 0.4-0.6 Polished Sheet Molten Oxidized 0.7-0.9 Stainless 0.1-0.8 Tin (Unoxidized) 0.05 Titanium Polished 0.05-0.2 Oxidized 0.5-0.6 Tungsten 0.03 Polished 0.03-0.1 Zinc Oxidized Polished 0.02 Table 4: Typical Emissivity Values (Metals)

This manual is also suitable for:

Tv46Thermoview seriesThermoview tv46Thermoview tv43

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