Endress+Hauser Micropilot FMR60 Technical Information
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Endress+Hauser Micropilot FMR60 Technical Information

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TI01302F/00/EN/04.18
71394723
Products
Technical Information
Micropilot FMR60
Free space radar
Level measurement in liquids
Application
• Continuous, non-contact level measurement of liquids,
pastes and sludges
• PTFE drip-off antenna
• Maximum measuring range: 50 m (164 ft)
• Temperature: –40 to +130 °C (–40 to +266 °F)
• Pressure: –1 to +16 bar (–14.5 to +232 psi)
• Accuracy: ± 1 mm (0.04 in)
• Linearity protocol (3-point, 5-point)
Your benefits
• Innovative drip-off antenna made of PTFE
• Reliable measurement thanks to improved focusing and small beam angle,
particularly in vessels with many internal fittings
• Safety by design - ensures highest safety
• Easy, guided commissioning with intuitive user interface
• Bluetooth® wireless technology for commissioning, operation and maintenance via
free iOS / Android app SmartBlue
• Maximum reliability thanks to multi-echo tracking
• HistoROM configuration memory makes for easier commissioning,
maintenance and diagnostics
• SIL2 as per IEC 61508, SIL3 for homogeneous or diverse redundancy
• Easy proof testing for SIL and WHG
• RFID TAG - easy identification of measuring points for improved data access
• Heartbeat Technology
Solutions
Services

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Summary of Contents for Endress+Hauser Micropilot FMR60

  • Page 1 Products Solutions Services TI01302F/00/EN/04.18 71394723 Technical Information Micropilot FMR60 Free space radar Level measurement in liquids Application • Continuous, non-contact level measurement of liquids, pastes and sludges • PTFE drip-off antenna • Maximum measuring range: 50 m (164 ft) • Temperature: –40 to +130 °C (–40 to +266 °F) •...

  • Page 2: Table Of Contents

    Micropilot FMR60 Table of contents Important document information ....4 Climate class .......
  • Page 3 Micropilot FMR60 Heartbeat Verification ......Heartbeat Monitoring ......

  • Page 4: Important Document Information

    Micropilot FMR60 Important document information Safety symbols Symbol Meaning DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will DANGER result in serious or fatal injury. WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can WARNING result in serious or fatal injury.

  • Page 5: Symbols At The Device

    Micropilot FMR60 Symbol Meaning A-A, B-B, C-C, ... Sections Hazardous area Indicates a hazardous area. Safe area (non-hazardous area) Indicates the non-hazardous area. Symbols at the device Symbol Meaning Safety instructions Observe the safety instructions contained in the associated Operating Instructions.

  • Page 6: Terms And Abbreviations

    FieldCare Scalable software tool for device configuration and integrated plant asset management solutions DeviceCare Universal configuration software for Endress+Hauser HART, PROFIBUS, FOUNDATION Fieldbus and Ethernet field devices Device Type Manager Device Description for HART communication protocol Relative dielectric constant ε...

  • Page 7: Registered Trademarks

    Registered trademark of the HART Communication Foundation, Austin, USA Bluetooth® The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc. and any use of such marks by Endress+Hauser is under license. Other trademarks and trade names are those of their respective owners. Apple®...

  • Page 8: Function And System Design

    Micropilot FMR60 Function and system design Measuring principle The Micropilot is a "downward-looking" measuring system, operating based on the frequency modulated continuous wave method (FMCW). The antenna emits an electromagnetic wave at a continuously varying frequency. This wave is reflected by the product and received again by the antenna.

  • Page 9: Input

    A. For dielectric constants (DC values) of many media commonly used in various industries refer • the Endress+Hauser DC manual (CP01076F) • the Endress+Hauser "DC Values App" (available for Android and iOS) Endress+Hauser V. 4, Rev. 2, 19-03-2018...

  • Page 10: Operating Frequency

    Micropilot FMR60 FMR60 Storage tank Buffer tank Process tank with agitator A0034565 A0034567 A0034566 Calm product surface (e.g. intermittent Turbulent surface (e.g. filling from above, agitators, baffles) Moving surfaces (e.g. continuous filling, filling, filling from bottom, immersion from above, mixing jets)

  • Page 11: Output

    Micropilot FMR60 Output Output signal HART Signal coding FSK ±0.5 mA over current signal Data transmission rate 1 200 Bit/s Galvanic isolation Bluetooth® wireless technology Device version Ordering feature 610 "Accessory mounted", option NF "Bluetooth" Operation / configuration By the SmartBlue app.

  • Page 12: Signal On Alarm

    Micropilot FMR60 Signal on alarm Depending on the interface, failure information is displayed as follows: • Current output (for HART devices) – Failsafe mode selectable (in accordance with NAMUR Recommendation NE 43): Minimum alarm: 3.6 mA Maximum alarm (= factory setting): 22 mA –...
  • Page 13 Micropilot FMR60 Multidrop current 4.0 mA Set-up time 15 s Endress+Hauser V. 4, Rev. 2, 19-03-2018...

  • Page 14: Power Supply

    Micropilot FMR60 Power supply Terminal assignment 2-wire: 4-20mA HART – – 4...20 mA – – 4...20 mA A0011294  3 Terminal assignment 2-wire; 4-20mA HART Without integrated overvoltage protection With integrated overvoltage protection Active barrier with power supply (e.g. RN221N): Observe terminal voltage HART communication resistor (≥...
  • Page 15 Micropilot FMR60 2-wire: 4-20mA HART, switch output – ≥250 Ω 4...20 mA – ≥250 Ω 4...20 mA A0013759  4 Terminal assignment 2-wire; 4-20mA HART, switch output Without integrated overvoltage protection With integrated overvoltage protection Active barrier with power supply (e.g. RN221N): Observe terminal voltage HART communication resistor (≥...
  • Page 16 Micropilot FMR60 2-wire: 4-20mA HART, 4-20mA – 4...20 mA – 4...20 mA – 4...20 mA – 4...20 mA A0013923  5 Terminal assignment 2-wire, 4-20 mA HART, 4...20mA Without integrated overvoltage protection With integrated overvoltage protection Connection current output 2 Connection current output 1 Supply voltage for current output 1 (e.g.
  • Page 17 Micropilot FMR60 Connection examples for the switch output For HART devices, the switch output is available as an option. See product structure, feature 20: "Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output" A0015909  6 Connection of a relay A0015910 ...

  • Page 18: Device Plug Connectors

    Micropilot FMR60 Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector Meaning Signal + not connected Signal - Ground A0011175 Pin assignment of the 7/8"...

  • Page 19: Supply Voltage

    Micropilot FMR60 Supply voltage An external power supply is necessary. Various power supply units can be ordered as an accessory from Endress+Hauser. 2-wire, 4-20mA HART, passive "Power "Approval" Terminal Maximum load R, supply, voltage U at depending on the supply voltage output"...

  • Page 20: Power Consumption

    Micropilot FMR60 "Power "Approval" Terminal Maximum load R, supply, voltage U at depending on the supply voltage output" device of the power supply unit 16 to 30 V R [ ] W 2-wire; 4-20mA HART, 4-20mA U 0 [V] A0031746...

  • Page 21: Cable Entries

    Nominal arrest impulse voltage (8/20 μs) 10 kA External overvoltage protection module HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection. The material of the gland is dependent on the housing type; GT19 (plastic housing) and GT20 (aluminum housing): nickel-coated brass (CuZn). Endress+Hauser...

  • Page 22: Performance Characteristics

    Micropilot FMR60 Performance characteristics Reference operating • Temperature = +24 °C (+75 °F) ±5 °C (±9 °F) • Pressure = 960 mbar abs. (14 psia) ±100 mbar (±1.45 psi) conditions • Humidity = 60 % ±15 % • Reflector: metal plate with diameter ≥ 1 m (40 in) •...

  • Page 23: Influence Of Ambient Temperature

    Micropilot FMR60 Sampling rate ≥1.3 s –1 at U ≥ 24 V Response time < 3.6 s Influence of ambient The measurements are performed according to DIN EN IEC 61298-3 / DIN EN IEC 60770-1 temperature • Digital (HART): average T = 2 mm/10 K •...

  • Page 24: Installation

    Micropilot FMR60 Installation Installation conditions Mounting position A0016882 • Recommended distance A wall - nozzle outer edge: ~1/6 of the container diameter. However, the device must not under any circumstances be mounted closer than 15 cm (5.91 in) to the tank wall.
  • Page 25 Micropilot FMR60 Internal container fittings α A0031777 Avoid the location of internal fittings (limit switches, temperature sensors, struts, vacuum rings, heating coils, baffles etc.) inside the signal beam. Take into account the beam angle →  26. Endress+Hauser V. 4, Rev. 2, 19-03-2018...
  • Page 26 Micropilot FMR60 Avoiding interference echoes α A0031813 Metal deflection plates installed at an angle to scatter the radar signals help prevent interference echoes. Optimization options • Antenna size The larger the antenna the smaller the beam angle α,resulting in fewer interference echoes →...

  • Page 27: Installation: Drip-Off Antenna Ptfe 50 Mm / 2

    Micropilot FMR60 FMR60 A0032080 Antenna Drip-off, PTFE 50 mm / 2" Beam angle α 6 ° Distance (D) Beamwidth diameter W 5 m (16 ft) 0.52 m (1.70 ft) 10 m (33 ft) 1.05 m (3.44 ft) 15 m (49 ft) 1.57 m (5.15 ft)
  • Page 28 Micropilot FMR60 Measuring through plastic tank ceilings or dielectric windows • Dielectric constant of the medium: ε ≥ 10 • The distance from the lower edge of the antenna to the tank ceiling or window should be about 100 mm (4 in).

  • Page 29: Container With Heat Insulation

    • The end of the nozzle must be smooth and free from burrs. The edge of the nozzle should be rounded if possible. • Mapping must be performed. • Please contact Endress+Hauser for applications with nozzles that are higher than indicated in the table. Information concerning threaded connections •...

  • Page 30: Environment

    Micropilot FMR60 Environment Ambient temperature range Measuring device –40 to +80 °C (–40 to +176 °F) Local display –20 to +70 °C (–4 to +158 °F), the readability of the display may be impaired at temperatures outside the temperature range.

  • Page 31: Storage Temperature

    Micropilot FMR60 Storage temperature –40 to +80 °C (–40 to +176 °F) Climate class DIN EN 60068-2-38 (test Z/AD) Altitude according to • Generally up to 2 000 m (6 600 ft) above MSL. IEC61010-1 Ed.3 • Above 2 000 m (6 600 ft) if the following conditions are met: –...

  • Page 32: Process

    Micropilot FMR60 Process Process temperature, process The pressure ranges indicated can be reduced by the choice of process connection. The nominal pressure pressure (PN) indicated on the nameplate refers to a reference temperature of 20 °C, and of 100 °F for ASME flanges. Observe pressure-temperature dependency.

  • Page 33: Dielectric Constant

    For liquids ε ≥ 1.9 Please contact Endress+Hauser for applications with lower dielectric constants than indicated. For dielectric constants (DC values) of many media commonly used in various industries refer • the Endress+Hauser DC manual (CP01076F) • the Endress+Hauser "DC Values App" (available for Android and iOS) Endress+Hauser V.

  • Page 34: Mechanical Construction

    Micropilot FMR60 Mechanical construction Dimensions Dimensions of the electronics housing 99 (3.9)* 78 (3.07) 90 (3.54) A0011346  12 Housing GT19 (Plastics PBT); Dimensions in mm (in) *for devices with integrated overvoltage protection. 98 (3.86)* 78 (3.07) 90 (3.54) A0020751 ...
  • Page 35 Micropilot FMR60 FMR60: Antenna and process connection ø42.5 (1.67) ø42.5 (1.67) A0031560  14 Dimensions: mm (in) Process connection: G1-1/2" or MNPT1-1/2" thread Process connection: UNI flange 3"/DN80/80A to 6"/DN150/150A Reference point of the measurement Bottom edge of housing Endress+Hauser...
  • Page 36 Micropilot FMR60 UNI flanges for FMR60 20 (0.79) A0034611  15 Dimensions: mm (in) Feature 100: process connection Suitable for • XJG: • 3" 150lbs UNI flange 3"/DN80/80A, PP • DN80 PN16 150 mm (5.9 in) 160 mm (6.3 in) 200 mm (7.9 in)

  • Page 37: Weight

    Micropilot FMR60 Weight Housing Part Weight GT19 housing - plastic Approx. 1.2 kg (2.7 lb) GT20 housing - aluminum Approx. 1.9 kg (4.2 lb) Antenna and process connection Device Antenna Weight of antenna / process connection FMR60 Max. 2 kg (4.41 lb) + flange weight...

  • Page 38: Materials: Gt19 Housing (Plastic)

    Micropilot FMR60 Materials: GT19 housing (plastic) A0013788 No. Part Material Housing 2.1 Cover of the electronics compartment • Cover glass: PC • Cover frame: PBT-PC • Cover seal: EPDM • Thread-coating: Graphite-based lubricant varnish 2.2 Cover of the terminal compartment •...

  • Page 39: Materials: Gt20 Housing

    Micropilot FMR60 Materials: GT20 housing (die-cast aluminum, powder- coated) A0036037 Nr. Part Material Housing, RAL 5012 (blue) • Housing: AlSi10Mg(<0,1% Cu) • Coating: Polyester 2.1 Cover of the electronics compartment; RAL 7035 • Cover: AlSi10Mg(<0,1% Cu) (gray) • Window: Glass •...

  • Page 40: Materials: Antenna And Process Connection

    Micropilot FMR60 Nr. Part Material Ground terminal • Screw: A2 • Spring washer: A2 • Clamp: 304 (1.4301) • Holder: 304 (1.4301) Adhesive nameplate Plastic For the version with M12 plug the sealing material is Viton. For the version with 7/8" plug, the sealing material is NBR.

  • Page 41: Materials: Weather Protection Cover

    Micropilot FMR60 Materials: Weather protection cover A0015473 Part: Material Protection cover: 316L (1.4404) Molded rubber part (4x): EPDM Clamping screw: 316L (1.4404) + carbon fibre Bracket: 316L (1.4404) Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.4404) •...

  • Page 42: Operability

    Micropilot FMR60 Operability Operating concept Operator-oriented menu structure for user-specific tasks • Commissioning • Operation • Diagnostics • Expert level Operating languages • English • Deutsch • Français • Español • Italiano • Nederlands • Portuguesa • Polski • русский язык (Russian) •...

  • Page 43: Local Operation

    Micropilot FMR60 Local operation Operation Pushbuttons Touch Control with Order code for Option C "SD02" Option E "SD03" "Display; Operation" A0036312 A0036313 Display 4-line display 4-line display elements white background lighting; switches to red in event of device error Format for displaying measured variables and status variables can be individually configured Permitted ambient temperature for the display: –20 to +70 °C (–4 to +158 °F)

  • Page 44: Operation Via Bluetooth® Wireless Technology

    Micropilot FMR60 Operation via Bluetooth® wireless technology A0034939  17 Possibilities for remote operation via Bluetooth® wireless technology Transmitter power supply unit Smartphone / tablet with SmartBlue (app) Transmitter with Bluetooth® wireless technology Remote operation Via HART protocol A0036169  18...
  • Page 45 Micropilot FMR60 DeviceCare/FieldCare via service interface (CDI) A0032466  19 DeviceCare/FieldCare via service interface (CDI) Service interface (CDI) of the instrument (= Endress+Hauser Common Data Interface) Commubox FXA291 Computer with DeviceCare/FieldCare operating tool Endress+Hauser V. 4, Rev. 2, 19-03-2018...

  • Page 46: Supplycare Inventory Management Software

    Micropilot FMR60 SupplyCare inventory SupplyCare is a web-based operating program for coordinating the flow of material and information management software along the supply chain. SupplyCare provides a comprehensive overview of the levels of geographically distributed tanks and silos, for instance, providing complete transparency over the current inventory situation, regardless of time and location.
  • Page 47 Micropilot FMR60 A0034288  20 Example of inventory management platform with SupplyCare Enterprise SCE30B SupplyCare Enterprise (via Web browser) SupplyCare Enterprise installation SupplyCare Enterprise on mobile devices (via Web browser) Ethernet/WLAN/UMTS Fieldgate FXA42 Power supply 24 V DC Modbus TCP via Ethernet as server/client...
  • Page 48 Micropilot FMR60 Cloud-based application: SupplyCare Hosting SupplyCare Hosting is offered as a hosting service (software as a service). Here, the software is installed within the Endress+Hauser IT infrastructure and made available to the user in the Endress +Hauser portal. A0034289 ...

  • Page 49: Certificates And Approvals

    The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. RoHS The measuring system complies with the substance restrictions of the Restriction on Hazardous Substances Directive 2011/65/EU (RoHS 2).

  • Page 50: Radio Standard En 302729-1/2

    Micropilot FMR60 If a pressure instrument does not have a pressure-bearing housing (no identifiable pressure chamber of its own), there is no pressure accessory present within the meaning of the Directive. Radio standard The devices comply with the Level Probing Radar (LPR) radio standard EN 302729-1/2. The devices...

  • Page 51: Radio Standard En 302372-1/2

    Micropilot FMR60 Radio standard The devices comply with the Tanks Level Probing Radar (TLPR) radio standard EN 302372-1/2 and EN 302372-1/2 are approved for use in closed containers. For installation, points a to f in Annex B of EN 302372-1 must be taken into consideration.
  • Page 52 Micropilot FMR60 Feature 100 in the product structure Process connection Thread ANSI MNPT1-1/2, 316L • Process connections that do not have CRN approval are not listed in this table. • Please refer to the product structure to discover which process connections are available for a specific device type.

  • Page 53: Test, Certificate

    Micropilot FMR60 Test, certificate Feature 580 "Test, certificate" Description 3.1 Material certificate, wetted metal parts, EN10204-3.1 inspection certificate Test reports, declarations and inspection certificates are available in electronic format in the W@M Device Viewer: Enter the serial number from nameplate (www.endress.com/deviceviewer) This concerns the options for the following order codes: •...

  • Page 54: Other Standards And Guidelines

    Micropilot FMR60 Other standards and • EN 60529 guidelines Degrees of protection provided by enclosures (IP code) • EN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use • IEC/EN 61326 "Emission in accordance with Class A requirements". Electromagnetic compatibility (EMC requirements).

  • Page 55: Ordering Information

    • Automatic verification of exclusion criteria • Automatic creation of the order code and its breakdown in PDF or Excel output format • Ability to order directly in the Endress+Hauser Online Shop Endress+Hauser V. 4, Rev. 2, 19-03-2018...

  • Page 56: 3-Point Linearity Protocol

    Micropilot FMR60 3-point linearity protocol The following points must be considered if option F3 (3-point linearity protocol) was selected in feature 550 ("Calibration"). The 3 points of the linearity protocol are defined as follows: A0032642  22 Points of the 3-point linearity protocol; engineering unit: mm (in)

  • Page 57: 5-Point Linearity Protocol

    Micropilot FMR60 5-point linearity protocol The following points must be considered if option F4 (5-point linearity protocol) was selected in feature 550 ("Calibration"). The 5 points of the linearity protocol are evenly distributed over the measuring range (0% - 100%).

  • Page 58: Customer-Specific Configuration

    Micropilot FMR60 Customer-specific If the option IJ: "Customized parameterization HART", IK "Customized parameterization PA" or IL configuration "Customized parameterization FF" has been selected in feature 570 "Service", presettings that differ from the default settings can be selected for the following parameters:...

  • Page 59: Application Packages

    Micropilot FMR60 Application Packages Heartbeat Diagnostics Availability Available in all device versions. Function • Continuous self-monitoring of the device. • Diagnostic messages output to – the local display. – an asset management system (e.g. FieldCare/DeviceCare). – an automation system (e.g. PLC).

  • Page 60: Heartbeat Verification

    Micropilot FMR60 Heartbeat Verification Availability Available for the following options of feature 540 "Application Package": • EH: Heartbeat Verification + Monitoring • EJ:   Heartbeat Verification Device functionality checked on demand • Verification of the correct functioning of the measuring device within specifications.

  • Page 61: Heartbeat Monitoring

    Micropilot FMR60 Heartbeat Monitoring Availability Available for the following options of feature 540 "Application Package": EH: Heartbeat Verification + Monitoring Function • In addition to the verification parameters, the corresponding parameter values are also logged. • Existing measured variables, such as the echo amplitude, are used in the Foam detection and Build-up detection wizards.

  • Page 62: Accessories

    Micropilot FMR60 Accessories Device-specific accessories Weather protection cover Accessory Description Weather protection cover A0015466 300 (11.8) 275 (10.8) 255.1 (10) 164 (6.46) A0015472  23 Weather protection cover; Dimensions: mm (in)  The weather protection cover can be ordered together with the device (product structure, feature 620 "Accessory Enclosed", option PB "Weather Protection Cover").
  • Page 63 Micropilot FMR60 Mounting bracket adjustable Accessories Description Mounting bracket adjustable 260 (10.2) 9(0.4) 12(0.5) 100 (3.9) 16 (0.6) 35(1.4) A0032295 Material: 304 (1.4301) Suitable for housing – A: GT19 dual compartment, plastic PBT – C: GT20 dual compartment, Alu, coated...
  • Page 64 Micropilot FMR60 Remote display FHX50 Accessories Description Remote display FHX50 A0019128 • Material: – Plastic PBT – 316L/1.4404 – Aluminum • Degree of protection: IP68 / NEMA 6P and IP66 / NEMA 4x • Suitable for display modules: – SD02 (push buttons) –...
  • Page 65 Micropilot FMR60 Overvoltage protection Accessory Description Overvoltage protection for 2-wire-devices OVP10 (1 channel) OVP20 (2 channel) A0021734 Technical data • Resistance per channel: 2 * 0.5 Ω • Threshold DC voltage: 400 to 700 V • Threshold impulse voltage: < 800 V •...

  • Page 66: Communication-Specific Accessories

    For details refer to Technical Information TI00404F Accessory Description Commubox FXA291 Connects Endress+Hauser field devices with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a computer. Order code: 51516983  For details refer to Technical Information TI00405C...

  • Page 67: Service-Specific Accessories

    Fieldgate FXA42, FXA30 and FXA30B. SupplyCare Hosting is offered as a hosting service (Software as a Service, SaaS). In the Endress+Hauser portal, the user is provided with the data over the Internet. ...

  • Page 68: Supplementary Documentation

    • The W@M Device Viewer: enter the serial number from the nameplate (www.endress.com/deviceviewer) • The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate. The following document types are available: In the Download Area of the Endress+Hauser Internet site: www.endress.com →...
  • Page 69 Micropilot FMR60 Feature 010 Approval Feature 020 "Power Supply; Output" IEC Ex ia/db [ia Ga] IIC T6 Ga/Gb XA01552F XA01552F XA01552F IEC Ex ec IIC T6 Gc XA01551F XA01551F XA01551F IEC Ex ic IIC T6 Gc XA01551F XA01551F XA01551F IEC Ex ia IIC T6 Ga/Gb, Ex ia IIIC T85°C Da/Db...
  • Page 72 *71394723* 71394723 www.addresses.endress.com...

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