Yamaha X MAX CZD300-A Owner's Manual
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Yamaha X MAX CZD300-A Owner's Manual

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Read this manual carefully before operating this vehicle.
OWNER'S MANUAL
CZD300-A
B74-F8199-EW

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Summary of Contents for Yamaha X MAX CZD300-A

  • Page 1 Read this manual carefully before operating this vehicle. OWNER’S MANUAL CZD300-A B74-F8199-EW...
  • Page 2 EAU46094 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the CZD300-A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 4: Important Manual Information

    Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 5 Important manual information EAUN0430 CZD300-A OWNER’S MANUAL ©2017 PT Yamaha Indonesia Motor Manufacturing 1st edition, July 2017 All rights reserved. Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac- turing is expressly prohibited. Printed in Indonesia.

  • Page 6: Table Of Contents

    Table of contents Location of important labels... 1-1 Traction control system ....5-14 Periodic maintenance chart for the Fuel tank cap ........5-15 emission control system ..... 8-2 Safety information......2-1 Fuel ..........5-16 General maintenance and Further safe-riding points ....2-5 Fuel tank overflow hose ....5-18 lubrication chart ......
  • Page 7 Table of contents Checking and lubricating the centerstand and sidestand ..8-25 Checking the front fork....8-26 Checking the steering ....8-27 Checking the wheel bearings ..8-27 Battery ...........8-27 Replacing the fuses.......8-29 Headlights ........8-30 Auxiliary lights .......8-30 Brake/tail light .......8-31 Front turn signal light.....8-31 Rear turn signal light bulb .....8-31 Replacing the license plate light bulb ..........8-32...

  • Page 8: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 9 Location of important labels 100kPa=1bar kPa, psi kPa, psi 200, 29 225, 33 200, 29 225, 33 1WD-F1668-01 2PL-F1568-01 B74-F2259-00...

  • Page 10: Safety Information

    Safety information  Never operate a motorcycle with- EAU67760 pears to be very effective in reduc- out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 11 Safety information  Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy- erators who have been involved in other motorists can see you. cle accidents are the result of head in- ...
  • Page 12 Safety information  Do not run engine outdoors where Avoid Carbon Monoxide Poisoning When loading within this weight limit, All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:  Cargo and accessory weight monoxide, a deadly gas.
  • Page 13 Yamaha accessories, which are avail- characteristics can put you and others the motorcycle due to aerody- able only from a Yamaha dealer, have at greater risk of serious injury or namic effects. Wind may at- been designed, tested, and approved death.

  • Page 14: Further Safe-Riding Points

    Safety information sult, which could cause per front fork triple clamp (and not, EAU57610 Further safe-riding points dangerous loss of lights or engine for example, to rubber-mounted  Be sure to signal clearly when power. handlebars or turn signals, or making turns.

  • Page 15: Helmets

    Safety information  Always wear a helmet, gloves, EAUU0033 Correct usage Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or ...
  • Page 16 Safety information ZAUU0004 ZAUU0006  Full-type: use only for riding at low to mid-range speeds ZAUU0005  Full-face-type: use for riding at mid-range to high speeds...

  • Page 17: Description

    Description EAU10411 Left view 1. Storage compartment A (page 5-19) 9. Engine oil drain bolt (page 8-9) 2. Owner’s tool kit (page 8-1) 10.Engine oil filter element (page 8-9) 3. Grab bar (page 7-2) 11.Sidestand (page 5-24) 4. Air filter element (page 8-14) 12.Spark plug (page 8-8) 5.

  • Page 18: Right View

    Description EAU10421 Right view 1. Rear storage compartment (page 5-19) 9. Engine oil filler cap (page 8-9) 2. Fuel tank cap (page 5-15) 3. Storage compartment B (page 5-19) 4. Windshield (page 5-21) 5. Battery (page 8-27) 6. Fuses (page 8-29) 7.

  • Page 19: Controls And Instruments

    Description EAU10431 Controls and instruments 1. Rear brake lever (page 5-12) 9. Front brake lever (page 5-12) 2. Left handlebar switches (page 5-11) 10.Throttle grip (page 8-18) 3. Rear brake fluid reservoir (page 8-22) 11.Main switch (page 4-7) 4. Speedometer (page 5-2) 12.Auxiliary DC jack (page 5-27) 5.

  • Page 20: Smart Key System

    Smart key system EAU76444 Smart key system The smart key system enables you to operate the vehicle without using a mechanical key. In addition, there is an answer-back function to help you lo- cate the vehicle in a parking lot. (See page 4-5.) 1.

  • Page 21: Operating Range Of The Smart Key System

    Smart key system  You are carrying or using com- EAU78941 Operating range of the smart munication equipment such as  As the smart key system uses key system radios or mobile phones in weak radio waves, the operating The operating range of the smart key close proximity of the smart key range may be affected by the sur- ...

  • Page 22: Handling Of The Smart Key And Mechanical Keys

    Smart key system  When leaving the vehicle, make EAU78623 EWA17952 Handling of the smart key and WARNING sure you lock the steering and mechanical keys  The smart key should be carried take the smart key with you. It is recommended that you turn the with you.
  • Page 23 Yamaha dealer check the vehicle.  If the smart key continually re- need to be replaced at considerable holders, TVs, and computers.

  • Page 24: Smart Key

    Smart key system EAU76472 If the smart key indicator light: To turn the answer-back beeper on Smart key  Short flash (0.1 seconds): The or off smart key is turned on. The beeper, which sounds when the  Long flash (0.5 seconds): The answer-back function is operated, can smart key is turned off.

  • Page 25: Replacing The Smart Key Battery

    Smart key system  Make sure the battery is in- EAU83290 EWA14724 Replacing the smart key bat- WARNING stalled correctly. Confirm the di- tery  The battery and other remov- rection of the positive/“+” side Replace the battery in the following sit- able parts may cause injury if of the battery.

  • Page 26: Main Switch

    Smart key system EAU76892 Main switch 1. Battery 1. Battery 4. Gently snap the smart key case 1. Main switch closed. 2. Main switch knob Dispose of the removed battery in ac- cordance with local regulations. 3. Install a new battery as shown. Note the polarity of the battery.
  • Page 27 Smart key system A. After pushing the main switch knob EAU76500 3. While the smart key system indi- ON (on) and confirmation with the smart key cator light is on, turn the main has taken place, the main switch can switch to “ON”.
  • Page 28 Smart key system To turn the vehicle power off To open the seat and storage compart- 1. With the smart key turned on and ment A within operating range, turn the main switch to “OFF”. 2. The turn signal lights flash once and the vehicle power turns off.
  • Page 29 Smart key system Open position reminder EAU76521 “ ” (lock) To prevent you from accidentally leav- ing the vehicle unlocked by walking away with the main switch still in the “OPEN” position, the smart key system beeper will sound under the following conditions.
  • Page 30 Smart key system EAU79000 “ ” (fuel tank cap lid) If the steering will not lock, try turning Make sure that fuel tank cap lid is se- To open the fuel tank cap lid the handlebar back to the right slightly. curely closed before starting off.

  • Page 31: Instrument And Control Functions

    “ON” vehicle control system. If this occurs,  comes on or flashes while riding have a Yamaha dealer check the on-  does not go off after traveling at a board diagnostic system. speed of 10 km/h (6 mi/h) or high- The electrical circuit of the warning 1.

  • Page 32: Speedometer

    Speedometer ble wheel lock during emergency When the vehicle is turned on, the light braking. Have a Yamaha dealer should come on for a few seconds and check the brake system and electri- then go off. If the light does not come cal circuits as soon as possible.

  • Page 33: Tachometer

    Instrument and control functions EAU63551 EAU79171 the settings of the multi-function meter Tachometer Multi-function display unit. To use the “TRIP” switch, move the “TRIP/INFO” switch in direction (a). To use the “INFO” switch, move the “TRIP/INFO” switch in direction (b). 1.
  • Page 34 (See page 8-35.) repeatedly. If this occurs, have a 6. Use the “TRIP” switch to set the Yamaha dealer check the vehicle. minutes.
  • Page 35 “TRIP” switch, and then segments will flash repeatedly. If Push the “TRIP” switch to change the push the “TRIP” switch for three sec- this occurs, have a Yamaha dealer display between the odometer “Odo”, onds. tripmeter “Trip”, time tripmeter “Trip check the vehicle as soon as pos- Time”, oil change tripmeter “Oil Trip”,...
  • Page 36 Instrument and control functions The time tripmeter displays the time will automatically change to the fuel re- Oil change tripmeter “Oil Trip” that has elapsed while the main switch serve tripmeter “F Trip” and start was in the “ON” position since it was counting the distance traveled from last reset.
  • Page 37 Instrument and control functions While the oil change tripmeter is flash- V-belt replacement tripmeter Information display ing, push the “TRIP” switch for 15 to 20 shows the distance traveled since the seconds. Release the “TRIP” switch, V-belt was last replaced. and the oil trip value will reset to zero.
  • Page 38 4 when using the start switch, have “Consumption_ _._ L/100 km” and av- °C. a Yamaha dealer charge the bat- erage speed display “Average” in the The temperature displayed may vary tery. following order: from the actual ambient temperature.
  • Page 39 If only “TCS” is displayed, there is a can be traveled on 1.0 L of fuel is communication error within the vehi- shown. cle. Have a Yamaha dealer check the  “Consumption/Average_ vehicle as soon as possible. L/100 km”: The average amount...
  • Page 40 Instrument and control functions Warning message function When there are two or more warnings, This function displays a warning mes- the warning messages are displayed in If traveling at speeds under 10 km/h (6 sage corresponding to the current the following order: mi/h), “_ _._”...

  • Page 41: Handlebar Switches

    Instrument and control functions EAU1234M EAU54201 Set this switch to “ ” to stop the en- Handlebar switches Dimmer/Pass switch “ /PASS” gine in case of an emergency, such as Set this switch to “ ” for the high when the vehicle overturns or when the Left beam and to “...

  • Page 42: Front Brake Lever

    Instrument and control functions To use the “TRIP” switch, move the EAU12902 EAU12952 Front brake lever Rear brake lever “TRIP/INFO” switch in direction (a). To use the “INFO” switch, move the “TRIP/INFO” switch in direction (b). 1. Front brake lever 1.

  • Page 43: Abs

    Instrument and control functions EAU78200  The ABS performs a self-diagno- The Yamaha ABS (Anti-lock Brake sis test each time the vehicle first System) features a dual electronic con- starts off after the main switch is trol system, which acts on the front and turned to “ON”...

  • Page 44: Traction Control System

    Instrument and control functions EAU78611 Setting the traction control system Traction control system The traction control system (TCS) helps maintain traction when acceler- ating on slippery surfaces, such as un- paved or wet roads. If sensors detect that the rear wheel is starting to slip (uncontrolled spinning), the traction control system assists by regulating engine power until traction is restored.

  • Page 45: Fuel Tank Cap

    Yamaha deal- er check the vehicle as soon as possi- 1. Fuel tank cap lid ble. 2. Turn the fuel tank cap counter- 4. Have a Yamaha dealer check the clockwise until release vehicle and turn off the “...

  • Page 46: Fuel

    Instrument and control functions EWA11092 EAU13213 Fuel WARNING Make sure there is sufficient gasoline in Make sure that the fuel tank cap is the tank. properly closed after filling fuel. EWA10882 Leaking fuel is a fire hazard. WARNING Gasoline and gasoline vapors are extremely flammable.
  • Page 47 Instrument and control functions gasoline spills on your skin, wash recommended by Yamaha because it with soap and water. If gasoline can cause damage to the fuel system spills on your clothing, change your or vehicle performance problems. clothes. EAUU0045...

  • Page 48: Fuel Tank Overflow Hose

    Instrument and control functions EAU58301 EAU13447 ECA10702 Fuel tank overflow hose Catalytic converters NOTICE This vehicle is equipped with catalytic Use only unleaded gasoline. The use converters in the exhaust system. of leaded gasoline will cause unre- EWA10863 pairable damage to the catalytic WARNING converter.

  • Page 49: Storage Compartments

    Instrument and control functions EAU78514 Storage compartments  Storage compartment A must be opened using the smart key sys- This model is equipped with 3 storage tem. (See page 4-9.) compartments. The front storage com-  The seat/rear storage compart- partments and rear storage compart- ment can be opened using the ment are located as shown.
  • Page 50 Instrument and control functions  Since the storage compartment may get wet while the vehicle is Be sure to close the seat and all stor- being washed, wrap any articles age compartments before starting off. stored in the compartment in a ECA24020 plastic bag.

  • Page 51: Windshield

    Instrument and control functions EAU78521 Windshield To suit the rider’s preference, the wind- shield height can be changed to one of two positions. 1. Quick fastener 1. Bolt 2. Bolt access cover 2. Remove the windshield by remov- ing the bolts. 1.
  • Page 52 Instrument and control functions dent. Be sure to tighten the screws to the specified torque. [EWA15511] 1. Bolt access cover 1. Bolt To change the windshield height to the low position 1. Bolt 1. Remove the bolt access covers by Tightening torque: removing the quick fasteners.

  • Page 53: Handlebar Position

    [EWA15511] of two positions to suit the rider’s pref- EWA10211 WARNING erence. Have a Yamaha dealer adjust the position of the handlebar. Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may re- sult.

  • Page 54: Sidestand

    EAU15306 this system regularly and have a Sidestand adjusting ring with the position in- Yamaha dealer repair it if it does not The sidestand is located on the left dicator on the shock absorber. function properly. side of the frame. Raise the sidestand ...

  • Page 55: Ignition Circuit Cut-Off System

    Instrument and control functions EAU80920 Ignition circuit cut-off system The ignition circuit cut-off system works with the sidestand switch and brake light switches. It has the follow- ing functions.  It prevents the engine from start- ing when the sidestand is down. ...
  • Page 56 2. Turn the main switch on. • 3. Keep the front or rear brake applied. If a malfunction is noted, have a Yamaha 4. Push the start switch. dealer check the system before riding. Does the engine start? The sidestand switch may not be working correctly.

  • Page 57: Auxiliary Dc Jack

    Instrument and control functions EAU78213 2. Turn the main switch off. 7. Turn the accessory on. Auxiliary DC jack 3. Remove the auxiliary DC jack cap. EWA14361 WARNING To prevent electrical shock or short- circuiting, make sure that the cap is installed when the auxiliary DC jack is not being used.

  • Page 58: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 8-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. • Replace if necessary. 8-21, 8-21, 8-22 Front brake •...
  • Page 59 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 8-18, 8-24 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 8-24 •...

  • Page 60: Operation And Important Riding Points

    Do not ride through deep water, oth- gle sensor to stop the engine in case of understand, ask your Yamaha dealer. erwise the engine may be damaged. a turnover. In this case, the engine...

  • Page 61: Starting The Engine

    Operation and important riding points EAU78231 ECA22510 EAU45093 Starting the engine Starting off NOTICE 1. While pulling the rear brake lever ECA10251 If a warning or indicator light does NOTICE with your left hand and holding the not work as described above, see See page 7-4 for engine break-in in- grab bar with your right hand, page 5-1 for the corresponding...

  • Page 62: Acceleration And Deceleration

    Operation and important riding points EAU16782 EAU16794 EAU16821 Acceleration and deceleration Braking Tips for reducing fuel con- sumption EWA10301 WARNING Fuel consumption depends largely on  Avoid braking hard or suddenly your riding style. Consider the follow- (especially when leaning over to ing tips to reduce fuel consumption: ...

  • Page 63: Engine Break-In

    1600 km (1000 mi). The various parts in period, immediately have a people will be able to start the engine the engine wear and polish themselves Yamaha dealer check the vehi- and operate the vehicle. Please turn to the correct operating clearances. cle.
  • Page 64 Operation and important riding points EWA10312 WARNING  Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.  Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.

  • Page 65: Periodic Maintenance And Adjustment

    If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.

  • Page 66: Periodic Maintenance Chart For The Emission Control System

     From 25000 km or 25 months, repeat the maintenance intervals starting from 5000 km or 5 months.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.

  • Page 67: General Maintenance And Lubrication Chart

    Diagnostic system √ √ √ √ √ √ ing Yamaha diagnostic tool. check • Check the error codes. Air filter element • Replace. Every 20000 km (12500 mi) 3 * Pre air filter element • Clean. Every 20000 km (12500 mi) Sub air filter ele- •...
  • Page 68 Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 5000 km 10000 km 15000 km 20000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 5 months 10 months 15 months 20 months √ √ √ √ 12 * Wheels •...
  • Page 69 • Check coolant level and vehicle √ √ √ √ √ for coolant leakage. 25 * Cooling system • Change with Yamaha genuine Every 3 years coolant. √ √ √ √ √ • Check vehicle for oil leakage. Final transmission √...
  • Page 70 Periodic maintenance and adjustment EAU80950  Engine air filter and V-belt air filter • This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet or dusty areas.

  • Page 71: Removing And Installing The Panel

    Periodic maintenance and adjustment EAU18752 Removing and installing the panel The panel shown needs to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the panel needs to be removed and installed. 1.

  • Page 72: Checking The Spark Plug

    Do not Clean the surface of the spark plug attempt to diagnose such problems gasket and its mating surface, and yourself. Instead, have a Yamaha deal- then wipe off any grime from the spark er check the vehicle. plug threads.

  • Page 73: Canister

    Periodic maintenance and adjustment EAU36112 EAU79020 Canister Engine oil and oil filter ele- ment The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart.
  • Page 74 Periodic maintenance and adjustment 3. Remove the engine oil filler cap 6. Remove and replace the oil filter and its O-ring, and then remove element and O-ring. the engine oil drain bolt and its gasket to drain the oil from the crankcase.

  • Page 75: Final Transmission Oil

    If any leakage is found, have a 9. Refill with the specified amount of and check for the cause. Yamaha dealer check and repair the the recommended engine oil. 12. Turn the engine off, and then scooter. In addition, the final transmis-...

  • Page 76: Coolant

    Periodic maintenance and adjustment 6. Install the final transmission oil EAU20071 Coolant drain bolt and its new gasket, and The coolant level should be checked then tighten the bolt to the speci- before each ride. In addition, the cool- fied torque. ant must be changed at the intervals specified in the periodic maintenance Tightening torque:...
  • Page 77 Periodic maintenance and adjustment added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. [ECA10473] 1. Coolant level check window 1. Coolant reservoir cover 2.

  • Page 78: Air Filter And V-Belt Case Air Filter Elements

    Have a ter element should be replaced, and the hose from the clamp, clean it, Yamaha dealer change the coolant. the pre air filter element and the V-belt and then install it. WARNING! Never attempt to remove...
  • Page 79 Periodic maintenance and adjustment case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10482] 7. Pull the pre air filter element out, and then blow out the dirt with compressed air as shown.
  • Page 80 Periodic maintenance and adjustment 1. Long screw 1. Screw 8. Check the pre air filter element for damage, and replace it if neces- 11. Install the rubber plugs. 4. Remove the air filter case bolts. sary. 9. Insert the pre air filter element into Cleaning the V-belt case air filter el- the air filter case cover.
  • Page 81 Periodic maintenance and adjustment 7. Remove the air filter element, and 9. Insert the element into the V-belt then blow out the dirt with com- case. pressed air from the clean side as 10. Install the V-belt case air filter cov- shown.

  • Page 82: Checking The Throttle Grip Free Play

    This service must be performed when 1. Throttle grip free play the engine is cold. Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in) Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 8-18...

  • Page 83: Tires

    Operation of this vehicle with im- the sidewall is cracked, contact a proper tire pressure may cause se- Yamaha dealer immediately and have EWA10512 vere injury or death from loss of the tire replaced. WARNING control.

  • Page 84: Cast Wheels

    When a tire tread EWA10462 note the following points regarding the WARNING begins to show crosswise lines, specified wheels. have a Yamaha dealer replace The front and rear tires should be of  The wheel rims should the tire immediately.

  • Page 85: Checking The Front And Rear Brake Lever Free Play

    EAU22312 Checking the front and rear Checking the front and rear brake lever ends. If there is free play, brake lever free play brake pads have a Yamaha dealer inspect the brake system. Front Front brake EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.

  • Page 86: Checking The Brake Fluid Level

    1. Minimum level mark the wear indicator almost touches the Specified brake fluid: brake disc, have a Yamaha dealer re- YAMAHA GENUINE BRAKE FLUID place the brake pads as a set. (DOT 4)

  • Page 87: Changing The Brake Fluid

    EAU22734 Changing the brake fluid id; otherwise, the rubber seals Yamaha dealer check the cause before Have a Yamaha dealer change the may deteriorate, causing leak- further riding. brake fluid every 2 years. In addition, age.

  • Page 88: Checking The V-Belt

    Checking and lubricating the Checking and lubricating the The V-belt must be checked and re- cables throttle grip and cable placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip vals specified...

  • Page 89: Lubricating The Front And Rear Brake Levers

    EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground The pivoting points of the front and rear...

  • Page 90: Checking The Front Fork

    If any damage is found or the front ce and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.

  • Page 91: Checking The Steering

    If any free (See page 8-7.) hub or if the wheel does not turn play can be felt, have a Yamaha This model is equipped with a VRLA smoothly, have a Yamaha dealer dealer check or repair the steer- (Valve Regulated Lead Acid) battery.
  • Page 92 To charge the battery 3. Fully charge the battery before installation. NOTICE: When in- Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to stalling the battery, be sure to have discharged. Keep in mind that the...

  • Page 93: Replacing The Fuses

    Periodic maintenance and adjustment EAU78242 avoid causing extensive dam- Replacing the fuses age to the electrical system and The main fuse and the fuse boxes, possibly a fire. [EWA15132] which contain the fuses for the individ- ual circuits, are located under panel A. Specified fuses: (See page 8-7.) Main fuse:...

  • Page 94: Headlights

    If a headlight does not come on, have If an auxiliary light does not come on, a Yamaha dealer check its electrical have a Yamaha dealer check it. circuit. ECA16581 NOTICE Do not affix any type of tinted film or stickers to the headlight lens.

  • Page 95: Brake/Tail Light

    If a front turn signal light does not If a rear turn signal light does not come type brake/tail light. come on, have a Yamaha dealer check on, have a Yamaha dealer check the If the brake/tail light does not come on, its electrical circuit or replace the bulb.

  • Page 96: Replacing The License Plate Light Bulb

    3. Insert a new bulb into the socket. self. However, should your vehicle re- 4. Install the socket (together with quire any repair, take it to a Yamaha the bulb) by pushing it in, and then dealer, whose skilled technicians have...
  • Page 97 If the smart key system does not work gasoline vapors can ignite or ex- after checking the above items, have a plode, causing severe injury or prop- Yamaha dealer check the smart key erty damage. system. EAU76551 See Emergency mode on page 8-36...

  • Page 98: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 99 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.

  • Page 100: Emergency Mode

    Periodic maintenance and adjustment EAU76561 4. Inputting the identification number Emergency mode is done by counting the number of When the smart key is lost or dam- flashes of the smart key system in- aged, or its battery has discharged, the dicator light.
  • Page 101 Periodic maintenance and adjustment  When there are no knob opera- tions for 10 seconds during the identification number input pro- cess.  When the smart key system indi- cator light is allowed to flash nine Release the knob after the smart or more times.

  • Page 102: Scooter Care And Storage

    Be ECA10784 NOTICE high-quality components are used. A sure to consult a Yamaha dealer for rusty exhaust pipe may go unnoticed advice on what products to use be-  Avoid using strong acidic wheel on a car, however, it detracts from the fore cleaning the vehicle.
  • Page 103 For and then rinse thoroughly with clean  Do not use high-pressure wash- additional cleaning, use Yamaha Wind- water. Use a toothbrush or bottlebrush shield Cleaner or other quality cleaner. ers or steam-jet cleaners since for hard-to-reach areas.

  • Page 104: Storage

    Contaminants on the brakes or tires damp cellars, stables (because can cause loss of control.  Consult a Yamaha dealer for ad- of the presence of ammonia)  Make sure that there is no oil or vice on what products to use.
  • Page 105 Scooter care and storage 2. Fill up the fuel tank and add fuel 4. Lubricate all control cables and stabilizer (if available) to prevent the pivoting points of all levers and the fuel tank from rusting and the pedals as well as of the side- fuel from deteriorating.

  • Page 106: Specifications

    Specifications Dimensions: Starting system: Fuel: Electric starter Overall length: Recommended fuel: Lubrication system: 2185 mm (86.0 in) Regular unleaded gasoline (Gasohol [E10] Wet sump Overall width: acceptable) Engine oil: 775 mm (30.5 in) Fuel tank capacity: Overall height: Recommended brand: 13 L (3.4 US gal, 2.9 Imp.gal) 1415/1465 mm (55.7/57.7 in) YAMALUBE...
  • Page 107 Size: Model: Hydraulic single disc brake 140/70-14 M/C 62P GTZ8V Specified brake fluid: Manufacturer/model: Voltage, capacity: YAMAHA GENUINE BRAKE FLUID (DOT 4) DUNLOP/SCOOTSMART 12 V, 7.0 Ah (10 HR) Rear brake: Bulb voltage, wattage × quantity: Loading: Type: Maximum load:...
  • Page 108 Specifications Turn signal indicator light: Engine trouble warning light: ABS warning light: Smart key system indicator light: Fuse(s): Main fuse: 20.0 A Main fuse 2: 7.5 A Terminal fuse 1: 2.0 A Signaling system fuse: 10.0 A Radiator fan motor fuse: 7.5 A Turn signal light and hazard fuse: 7.5 A...

  • Page 109: Consumer Information

    Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.

  • Page 110: Vehicle Data Recording

     Vehicle status and engine perfor- mance data  Fuel-injection and emission-relat- ed data Yamaha will not disclose this data to a third party except:  With the consent of the vehicle owner  Where obligated by law ...

  • Page 111: Index

    Index Maintenance, emission control system ..........8-2 ABS............5-13 Final transmission oil......8-11 Matte color, caution........ 9-1 ABS warning light ........5-1 Front and rear brake lever free play, Multi-function display ......5-3 Acceleration and deceleration....7-3 checking ..........8-21 Air filter and V-belt case air filter Front and rear brake pads, checking ...
  • Page 112 Index Throttle grip and cable, checking and lubricating...........8-24 Throttle grip free play, checking ...8-18 Tires ............8-19 Tool kit ............8-1 Traction control system ......5-14 Traction control system indicator light ...5-2 TRIP/INFO switch .........5-11 Troubleshooting ........8-32 Troubleshooting charts......8-34 Turn signal indicator lights......5-1 Turn signal switch .........5-11 Valve clearance........8-18 V-belt, checking ........8-24...
  • Page 114 PRINTED IN INDONESIA 2017.07 (E)

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