Removing And Installing The Clutch; Disassembling And Reassembling Pressure Plate - BMW F 650 GS Repair Manual

Removing and installing
21 21 000
clutch
Removing clutch
21 21 000
– Remove seat.
– Remove left cover (
a
– Drain engine oil ( 00.28).
a
– Place motorcycle on side stand.
– Position a drip tray beneath the engine.
•
Remove drain plug (1) from water pump.
•
Hold a funnel below the drain and open the radi-
ator cap.
•
Drain off all the coolant.
– Place motorcycle on its centre stand.
– Remove exhaust manifold (
– Remove left footrest (
a
•
Remove the gear shift pedal.
– Remove starter ( 12.9).
a
•
Disconnect clutch cable from release shaft.
•
Disconnect the oil return line from the engine and
the oil tank.
•
Disconnect the oil line from the cylinder head.
•
Using hose clip pliers, BMW No. 17 5 500, re-
move hose clips (1).
•
Remove release lever.
•
Remove left engine housing cover.
21.6
46.5).
18.6).
a
46.19).
1
E170060
Removing pressure plate
3
2
•
Remove hex screws (3) in diagonally opposite
sequence.
•
Lift off complete pressure plate (2).
•
Check length of compression springs.

Disassembling and reassembling pressure plate

4
5
•
Remove circlip (7) with circlip pliers.
•
Check splines on release head (4).
•
Heat pressure plate (6) to 80 °C (176 °F) and
drive out grooved ball bearing (5), using a suita-
ble drift (such as a socket, for example).
L
Note:
Use temperature measuring device,
BMW No. 00 1 900, to check the temperature.
•
Grooved ball bearing (5) must turn easily.
•
Installation is the reverse of the removal proce-
dure.
E110251
6
7
E210030