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SOLE SE578SA Service Manual

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SE578SA Elliptical Service Manual
I. Plastic Parts
Console
Rear Console Cover
R Pedal
Console Mast Cover
L Pedal
Side Case
R Handle Bar Cover (F/R)
Connecting Arm Cover (L/R) M Stabilizer Cover Incline Cover
Round Disk
Slide Wheel Cover
Rear Bar Cove
Pedal Arm Cover
Incline Bottom Cover
Inclinable Rail Cover
Round Disk Cover

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Summary of Contents for SOLE SE578SA

  • Page 1 SE578SA Elliptical Service Manual I. Plastic Parts Console Rear Console Cover R Pedal Console Mast Cover L Pedal Side Case R Handle Bar Cover (F/R) Connecting Arm Cover (L/R) M Stabilizer Cover Incline Cover Round Disk Slide Wheel Cover Rear Bar Cove...
  • Page 2 II. Skeleton L Pedal Arm Console Holder Assembly L Connecting Arm Console Mast L Swing Arm R Swing Arm Main Frame Rail Base Assembly R Pedal Arm Idler Wheel Assembly Drive Pulley Rear Rail Assembly R Connecting Arm Bushing Housing Cross Bar Incline Motor Flywheel...
  • Page 3 Contents： I. Replacing Parts 1. Console Assembly 2. Connecting Arm Assembly 3. Pedal Arm Assembly 4. Side Cases 5. Cross Bar Assembly 6. Drive Belt 7. Idler Wheel Assembly 8. Flywheel 9. Bushing Housing 10. Slide Wheels 11. Incline Motor II.

  • Page 4: Console Assembly

    Model SE578SA Service Replacing Parts Parts 1 Console Assembly Rev. Procedures： 1. Use Phillips head screw driver to release three M5x15mm Phillips head screws and two 3.5x12 m/m Sheet Metal Screws to take apart front and rear Mast Covers, as shown in figures 1, 2 and 3.

  • Page 5: Connecting Arm Assembly

    Model SE578SA Service Replacing Parts Parts 2. Connecting Arm Assembly Rev. Procedures： 1. Use Phillips head screwdriver to release Connecting Arm Covers, as shown in figure 1. 2. Use 12 and 13 mm wrenches to release 5/16" x1-1/4" hex head bolt, 5/16" x 20 x 1.5T flat washer and 5/16"...
  • Page 6 Model SE578SA Service Replacing Parts Parts 2. Connecting Arm Assembly Rev. Procedures： 5. Next use Phillips head screwdriver to release 4pcs of M5x10mm Phullips head screws, as shown in figure 5. 6. Then take apart the plastic bushing ψ 14xψ10 and pull out the shaft (Use...

  • Page 7: Pedal Arm Assembly

    Model SE578SA Service Replacing Parts Parts 2. Connecting Arm Assembly Rev. Procedures： 7. Use C-ring pliers to release C-ring ψ 10 and take apart the Locking Pin Assembly, as shown in figure 9. 8. Release 4 M5x10mm Phillips head screws to take the pedal apart, as shown in figures 10 and 11) 9.
  • Page 8 Model SE578SA Service Replacing Parts Parts 3 Pedal Arm Assembly Rev. Procedures： 1. Follow the procedure 2 to take apart the Connecting Arm Assembly. 2. Use Phillips head screwdriver to unscrew Pedal Arm Cover, as shown in figure 1. 3. Use M8 and 14mm wrenches to release 3/8”x 2-1/4”socket head cap screw,...

  • Page 9: Side Cases

    Model SE578SA Service Replacing Parts Parts 4 Left and right Side Cases Rev. Procedures： 1. Follow procedures 2 and 3 to release Connecting Arm Assembly and Pedal Arm Assembly. 2. Slightly press the Console Mast Cover to take it apart from Side Cases, as shown in figure 1.
  • Page 10 Model SE578SA Service Replacing Parts Parts 4 Left and right Side Cases Rev. Procedures： 5. To resume, connect the red jumpers and the grounding back on the AC Electronic Module. 6. Return Left Side Case (with one 5/16" x 23 x 1.5T flat washer on it) onto the main frame and use 4x15self tapping screw with 1/4"x19 flat washer to hold...

  • Page 11: Cross Bar Assembly

    Model SE578SA Service Replacing Parts Parts 5 Cross Bar Assembly Rev. Procedures： 1. Follow procedures 2, 3 and 4 to take apart Connecting Arm, Pedal Arm and both Side Cases. 2. Take off the Round Disk Cover by using a tapering stick, as shown in figure 1.
  • Page 12 Model SE578SA Service Replacing Parts Parts 5 Cross Bar Assembly Rev. Procedures： 5. To resume, secure the Round Disk on the Cross Bar and return it on the Crank Axle, align the Cross Bar with square hole and put 7x7x25L...

  • Page 13: Drive Belt

    Model SE578SA Service Replacing Parts Parts 6 Drive Belt Rev. Procedures： 1. Follow procedures 2, 3, 4 and 5 to take apart Connecting Arm, Pedal Arm, both Chain Covers and the Cross Bar. 2. Use 13 mm wrench to loosen M8 x 9T...

  • Page 14: Idler Wheel Assembly

    Model SE578SA Service Replacing Parts Parts 7 Idler Wheel Assembly Rev. Procedures： 1. Follow procedures 2, 3, 4, 5 and 6 to take apart Connecting Arm, Pedal Arm, both left and right Side Cases, Cross Bar and the Belt. 2. Use 13 mm wrench to loosen M8 x 9T nut on M8x170mm J-bolt together with 5/16"...

  • Page 15: Flywheel

    Model SE578SA Service Replacing Parts Parts 8 The Flywheel Rev. Procedures： 1. Follow procedures 2, 3, 4, 5, 6 and 7 to take apart Connecting Arm, Pedal Arm, both Side Covers, Cross Bar, the Belt and Idler Wheel Assembly. 2. Plug in the power and adjust the...
  • Page 16 Model SE578SA Service Replacing Parts Parts 8 The Flywheel Rev. Procedures： 4. To resume the Flywheel, return the Belt onto grooves on the Flywheel and return the Flywheel onto the mainframe. 5. Tighten both 3/8" -UNF26 x 9T nuts 6. Return the steel cable onto the...

  • Page 17: Bushing Housing

    Model SE578SA Service Replacing Parts Parts 9 Bushing Housing Rev. Procedures： 1. Follow procedures 2 and 3 to take apart Connecting Arm and Pedal Arm. 2. Use 12 mm wrench to release 5/16" x 15m/m hex head bolt with 5/16" x 35 x 1.5T flat washer and the Bushing...

  • Page 18: Slide Wheels

    Model SE578SA Service Replacing Parts Parts 10 Sliding Wheels Rev. Procedures： 1. Use Phillips head screwdriver to release M5x15mm Phillips head screw to take off Slide Wheel Cover, as shown in figure 1. 2. Use C-ring Pliers to releaseψ17 C-ring and the Sliding Wheels can be released, as shown in figure 2 and 3.

  • Page 19: Incline Motor

    Model SE578SA Service Replacing Parts Parts 11. Incline Motor Rev. Procedures： 1. Follow the procedures to take apart left and right Pedal Arms. 2. Use Phillips head screw driver to release M5x15mm Phillips head screws which secure Rear Bar Case, Inclinable Rail Cover and Incline Cover, as shown in figures 1, 2, 3.
  • Page 20 Model SE578SA Service Replacing Parts Parts 11. Incline Motor Rev. Procedures： 4. Use two 14mm wrenches to release x2-1/2 Hex Head Bolts, " " x19x1.5T Flat Washers and " x7T Nyloc Nuts which secure " Incline Motor and Incline Device, as shown in figure 6.
  • Page 21 Model SE578SA Service Replacing Parts Parts 11. Incline Motor Rev. Procedures： 6. Use 12mm wrench to release 5/16 " Hex Head Bolt and 5/16 x 35x2T flat " washer which secure Rail Assembly. Pull out Locking Tube Assembly and take apart Rail Assembly, as shown in figure 9.

  • Page 22: Console Assembly

    Model SE578SA Service Troubleshooting Parts 1 Console Assembly Rev. Procedures： 1. Display: If there is no display, follow the following procedures for diagnosis. 2. Make sure Power is plug in properly and AC breaker is not activated, as shown in figure 1.

  • Page 23: Side Cases And Round Disk

    Model SE578SA Service Troubleshooting Parts 2 Side Cases and the Round Disk Rev. Procedures： 1. The problems are usually grinding noises due to rubbing between two parts. The cause is normally misalignment or swing of the Drive Pulley, as shown in figures 1 and 2.

  • Page 24: Flywheel

    Model SE578SA Service Troubleshooting Parts 3 The Flywheel Rev. Procedures： 1. The problem with Flywheel is rare and usually the noise is caused by the cable is not adjusted correctly or not assembled properly that causes shifting. Follow the procedures to release the Flywheel and cable to make adjustment, as shown in figure 1.
  • Page 25 Model SE578SA Service Troubleshooting Parts 4 The Belt Rev. Procedures： 1. If the Belt drops off, release right Side Case and loosen the Idler Wheel Assembly and return the Belt. Turn the Belt slowly and watch for the swing and the alignment of the Belt, Drive Pulley and Flywheel.

  • Page 26: Swing Arms

    Model SE578SA Service Troubleshooting Parts 5 Left/Right Swing Arms Rev. Procedures： 1. There is a 0.05mm~0.07mm tolerance for the Handlebar on its shaft for moving smoothly of the Handlebar so that a small amount of play is normal. However, as time lasts there might be noises, which are caused by parts wearing out.

  • Page 27: Bushing Housing

    Model SE578SA Service Troubleshooting Parts 6 Bushing Housing Rev. Procedures： 1. The problem with Bushing Housing is rare. However, a few units might have noise problem as time lasts. Applying some grease on ψ25 x 111.5 L shaft on Cross Bar Assembly, as shown in figure 1, may be helpful for solving this problem.
  • Page 28 Model SE578SA Service Troubleshooting parts Pedal Arm, Connecting Arm and Rev. Slide Wheels Procedures： 1. Since ellipticals a lot of levers to connect and move parts, Parts interact and affect others a lot. It is very important to lubricate each moving parts and joints with high viscosity lubricant, as shown in figures 1 and 2.

  • Page 29: Slippage

    Model SE578SA Service Troubleshooting 7 Pedal Arm, Connecting Arm and parts Rev. Slide Wheels Procedures： 3. Both Handlebars should connect properly with their corresponding connecting Arm and Sliding wheels should have real circle without slippage. 4. During maintenance, start from sliding...

  • Page 30: Play

    Model SE578SA Service Troubleshooting Parts 8 Incline Motor and the Controller Rev. Procedures： 1. If the motor fails, make sure that all cables are properly connected, as shown in figures 1 and 2. Check if there is any sign of damages of controller board, transformer or the console.

  • Page 31: Smoothness

    Q＆A Model SE578SA Service Problem 1 Noises Rev. Procedures： 1. The part making noises is hard to identify. From Chain Cover rubbing Crank Round Disk Cover, Bushing Housing and Cross Bar, Belt and Drive Pulley, Idler Wheel Assembly, Handlebar and Mast shaft, Flywheel and Cable to Sliding Wheels and Rail Assembly, even Pedals, etc.
  • Page 32 Q＆A Model SE578SA Service Problem 2 Slippage Rev. Procedures： There are 4 parts that may slip. M12 x P1.75 Fish-eye bearing: M12 nut must be firmly tightened with Connecting Arm and rod end bearing perpendicular to M12x P1.75 bolt, as shown in figure 1.
  • Page 33 Q＆A Model SE578SA Service Problem 3 Play Rev. Procedures： 1. Wobble is usually caused by loose screw. When there is wobbling, try to tighten all screws and check for installation faults or worn out of parts when time lasts. Like a wobble pedal is usually caused by carriage bolt not installed properly.
  • Page 34 Q＆A Model SE578SA Service Problem 4 Smoothness Rev. Procedures： 1. Check tightness of screws and bolts if the unit clicks. 2. Otherwise, there might be foreign materials on either the rail or Slide Wheel. Use rubbing alcohol to wipe and apply some lubricant both parts, as shown in figure 1.
  • Page 35 Q＆A Model SE578SA Service Problem 5 Others Rev. Procedures： 1. Although this manual can not cover all of elliptical problems, it describes most of it. Whatever the problem occurs, fixing the problem is back up by Dyaco technical service.

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