Related Manuals for Powerware 208/120V
Summary of Contents for Powerware 208/120V
- Page 1 Powerware Energy Management System (EMS) ® Upgrade Kit (208/120V, 380/220V, 400/230V, 415/240V) User’s Guide...
- Page 2 Phone: +358−9−452 661 Fax: +358−9−452 665 68 Eaton, Powerware, Power Xpert, and X−Slot are registered trademarks of Eaton Corporation or its subsidiaries and affiliates. HyperTerminal is a registered trademark of Hilgraeve. Kirk is a registered trademark of the Kirk Key Interlock Company.
-
Page 3: Special Symbols
Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK symbol. CAUTION: REFER TO OPERATOR’S MANUAL information, such as important operating and maintenance instructions. This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. -
Page 5: Table Of Contents
..................164201724 Rev 1 www.powerware.com... - Page 6 ..........164201724 Rev 1 www.powerware.com...
-
Page 7: Introduction
Advanced Metering monitoring system, providing communication options such as network connectivity through the Power Xpert Gateway Card installed in the X−Slot Intended for continuous duty operation. Backed by worldwide agency approvals. communication bay. ® 164201724 Rev 1 www.powerware.com ®... - Page 8 INTRODUCTION The following options for the EMS−UGK are available: Single panel (42 circuits) or dual panel (84 circuits) 208/120V or 380/220V, 400/230V, 415/240V rating Liquid crystal display (LCD) for local indication of energy usage Conduit box for enhanced harness protection Main input monitoring (three phases and one neutral rated to measure currents up to 400A;...
-
Page 9: Safety Warnings
Installation or use of the equipment in a manner not specified by the manufacturer may impair the protection provided by the equipment. 164201724 Rev 1 www.powerware.com INTRODUCTION... - Page 10 (95 % maximum). EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide CONSIGNES DE SÉCURITÉ IMPORTANTES CONSERVER CES INSTRUCTIONS D A N G E R ! A T T E N T I O N ! 164201724 Rev 1 www.powerware.com...
-
Page 11: Wichtige Sicherheitsanweisungen
Temperatur und Luftfeuchtigkeit installieren, in denen keine leitenden Schmutzstoffen vorhanden sind. Die Umgebungstemperatur darf 40°C nicht übersteigen. Die EMS−UGK nicht in der Nähe von Wasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben. 164201724 Rev 1 www.powerware.com INTRODUCTION... -
Page 12: Advertencias De Seguridad
(95% máximo). EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide GUARDE ESTAS INSTRUCCIONES P E L I G R O P R E C A U C I Ó N 164201724 Rev 1 www.powerware.com... -
Page 13: Installation
Carefully lift the cabinet out of the outer carton. Discard or recycle the packaging in a responsible manner, or store it for future use. Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable gas, and corrosion. 164201724 Rev 1 www.powerware.com... -
Page 14: Checking The Parts List
− (5) 0.75–2.5 mm (3) Wire tap transition harnesses, each with a quick disconnect receptacle and a ferrule connector EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide (12 AWG), yellow (18–14 AWG), blue 164201724 Rev 1 www.powerware.com... -
Page 15: Tools Required
NOTE Accessory kits may be shipped in separate cartons. To assemble the components, the following tools may be needed: Phillips #2 screwdriver ® Pliers or other appropriate tool for installing wire taps Drill or other appropriate tool for installing customer−supplied wall anchors INSTALLATION 164201724 Rev 1 www.powerware.com... -
Page 16: Installing The Hardware
(see Table 12 on page 57 for weight specifications) Above: 102 mm (4") [152 mm (6") recommended] Below: 102 mm (4") Sides: 152 mm (6") Figure 2. Mounting Bracket and Electronics Module (with Optional Display) 10 screws (8 places) 164201724 Rev 1 www.powerware.com... - Page 17 Remove the front plate from each conduit box. Retain the plates and screws for later reinstallation. See Figure 4. INSTALLATION 152.4 mm 16.8 mm (6.00") ∅ 5.3 mm (0.21") TYP 226.0 mm (8.90") 164201724 Rev 1 www.powerware.com (0.66") 283.5 mm (11.16")
- Page 18 Energy Management System (EMS) Upgrade Kit User’s Guide Serial Port (Service) Mounting Bracket Screws (8 places) Right Conduit Box Figure 4. Conduit Box Option 164201724 Rev 1 www.powerware.com Extended Serial Port 2" Bushing Front Plate Card Cover Plate 1.5" Bushing...
-
Page 19: Electrical Connections
Be absolutely sure there is no power. Optional. Connect the ground cable (not supplied) from the host equipment to the M5 ground bonding screw on the bottom of the electronics module. Figure 4 shows the location of the ground bonding screw. INSTALLATION 164201724 Rev 1 www.powerware.com... - Page 20 Wire Size 0.75–2.5 mm (18–14 AWG) 4.0 mm (12 AWG) (NEC ) and local ® ® Maximum Wire Insulation Outside Diameter 10.16 mm (0.40") 16.00 mm (0.63") 22.86 mm (0.90") 15.24 mm (0.60") 22.86 mm (0.90") 164201724 Rev 1 www.powerware.com...
- Page 21 101.6 mm (4") 101.6 mm (4") 50.8 mm (2") Electronics Module External Ground (optional) Panel Connections: Branch CTs (CT1) Branch CTs (CT2) Main CTs (CTM) Voltage (V1) Panel Connections Communication Features (see Figure 20 on page 49) 164201724 Rev 1 www.powerware.com...
- Page 22 Voltage harness from Panel 1 / Input 1 to Panel 1 reference voltage connection. Dual panel option only. Voltage harness from Panel 2 / Input 2 to Panel 2 reference voltage connection. EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide 164201724 Rev 1 www.powerware.com...
- Page 23 Figure 7. Panel Detail (EMS−UGK−LV Model with Dual Panel Option Shown) NOTE Single Panel option only. Connections for CT1, CT2, CTM, and V2 on Input 2 / Panel 2 are covered with hole plugs. EATON Powerware 164201724 Rev 1 www.powerware.com ® Energy Management System (EMS) Upgrade Kit User’s Guide...
- Page 24 NOTE The input ground CT will provide valid readings only in an isolated ground system. Main Input Harness Input Ground CT EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Neutral 400A Ground 100A Figure 8. Main Input Harness Connections 400A Main CT H1" Lettering 164201724 Rev 1 www.powerware.com...
- Page 25 Figure 9. Branch Circuit Harness Connections If installing dual panels, repeat Step 6 for the second panel. Verify all installed branch circuit monitoring wiring is correct and follows NEC and local guidelines. INSTALLATION Branch CT Breaker 05 164201724 Rev 1 www.powerware.com...
- Page 26 Verify all CTs are installed with their H1" lettering facing the same direction. Branch Circuit Harness EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Subfeed Transition Harness Figure 10. Subfeed Monitoring Connections 400A CT H1" Lettering 164201724 Rev 1 www.powerware.com...
- Page 27 (continue to Step 13). Use the supplied wire taps to connect the voltage harness to an occupied three−phase branch circuit breaker (proceed to Step 14 on page 23). INSTALLATION 164201724 Rev 1 www.powerware.com...
- Page 28 Harness Figure 11. Voltage Harness Connections to Unoccupied Breaker (V1 Harness Shown) EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Wire Tap Transition Harness A, B, C Phases Neutral Ground Breakers 164201724 Rev 1 www.powerware.com Unoccupied Breaker...
- Page 29 V2 and Panel 2 for Neutral, A, B, and C phase connections. Panel 2 does not have a Ground connection. 16. Verify all installed voltage monitoring wiring is correct and follows NEC and local guidelines. INSTALLATION Wire Tap 164201724 Rev 1 www.powerware.com...
- Page 30 24. Continue to the following section, Initial Configuration." EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Communication" on page 49. Figure 13. Power LED on the Power Xpert Gateway Series 1000 Card Power LED 164201724 Rev 1 www.powerware.com...
-
Page 31: Initial Configuration
The installation program begins automatically within 10 seconds. If the installation program does not begin automatically, run the CD_Menu.exe program on the CD. Follow the installation program instructions to install the tool. Continue to the following section, Initial System Configuration." INSTALLATION 164201724 Rev 1 www.powerware.com... -
Page 32: Initial System Configuration
The System Status page displays, as shown in Figure 14. Click Connect to establish communication with the EMS−UGK. EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Figure 14. System Status Page (Not Connected) 164201724 Rev 1 www.powerware.com... - Page 33 Enable Dual Input Mode check box. Return to the System Status page to verify that both inputs display (as shown in Figure 15), then continue to Step 6. Figure 15. System Status Page (Connected) INSTALLATION 164201724 Rev 1 www.powerware.com Active Alarms Window...
- Page 34 2 In / 1 Out. (2) To display a transformer on the mimic screen, select the check box for Input Transformer Installed. NOTE The transformer symbol is not available for all mimic screen options. Reload Sys Config 164201724 Rev 1 www.powerware.com...
- Page 35 NOTE To revert any changes made on the current page back to default settings before Reload Cal Data saving, click Click Save Cal Data to update the voltage calibration data and save the settings to the EMS−UGK. Depending on communication speed, updates take effect within 15–20 seconds. INSTALLATION 164201724 Rev 1 www.powerware.com...
- Page 36 Description Type a name for Building Alarms 1 through 4. Select if the Building Alarm is connected as normally−closed. Select the action to occur when the Building Alarm becomes active. Reload Config 164201724 Rev 1 www.powerware.com...
-
Page 37: Initial Panel And Breaker Configuration (Using The Software Configuration Tool)
If you change the value, click Save Panel Config to save the setting to the EMS−UGK. Depending on communication speed, updates take effect within 15–20 seconds. Select the panel number to configure (Panel Selected). INSTALLATION 164201724 Rev 1 www.powerware.com... - Page 38 Specify the number of breakers in the panel. Specify a panel name (up to 19 characters). Specify the panel’s serial number (up to 19 characters). Specify the panel numbering style. NOTE Changing panel layout erases all branch circuit breaker configurations. Reload Panel Config 164201724 Rev 1 www.powerware.com...
- Page 39 16. Activate the reset switch on the bottom of the electronics module: hold the switch for 10 seconds or until the display (if installed) turns off, then release the switch. 17. Continue to Advanced Metering Installation" on page 36. INSTALLATION 164201724 Rev 1 www.powerware.com...
-
Page 40: Initial Panel And Breaker Configuration (Using The Display)
10. Activate the reset switch on the bottom of the electronics module: hold the switch for 10 seconds or until the display (if installed) turns off, then release the switch. EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide 164201724 Rev 1 www.powerware.com... - Page 41 Energy Management System (EMS) Upgrade Kit User’s Guide 11. From the setup screen, clear the History Log and Load Profile. For detailed instructions, see Setup Options on page 42. 12. Continue to the following section, Advanced Metering Installation." INSTALLATION 164201724 Rev 1 www.powerware.com...
-
Page 42: Advanced Metering Installation
Energy Management System (EMS) Upgrade Kit User’s Guide Connect the Ethernet cable Connect the configuration (serial) cable Configure IP Address assignments Configuration Ethernet Ethernet (Serial) Port Port 1 Port 2 Figure 16. Power Xpert Gateway Series 1000 Card 164201724 Rev 1 www.powerware.com... -
Page 43: Operation
Standard numbering is top to bottom down the left side of the panel, then top to bottom down the right side of the panel. See Figure 17. NEMA Panel Figure 17. Breaker Numbering Standard Panel 164201724 Rev 1 www.powerware.com... -
Page 44: Control Panel Functions
There is a new or cleared EMS−UGK alarm condition. See Troubleshooting" on page 61 for additional information. To silence the horn, press any button. An acknowledged alarm condition exists. 164201724 Rev 1 www.powerware.com Power On (green) Overload (yellow) No function (always off) -
Page 45: Display Functions
Energy Management System (EMS) Upgrade Kit User’s Guide Display Functions The LCD displays the Eaton Powerware logo. Press any button to activate the mimic screen and menu options (see Figure 19). The mimic screen shows a real−time graphical representation of the operating status of the system. -
Page 46: Menu Map
Setup* Displays setup options. See Table 9 on page 42 for detail. * Information displayed depends on product configuration. ** Configuration options are password−protected. EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide 164201724 Rev 1 www.powerware.com... - Page 47 Threshold load (in percent) at which an overage alarm is logged KWH/m Kilowatt hours per month KWH/y Kilowatt hours per year KWHt Total kilowatt hours Imax Maximum current logged Wmax Maximum W logged VAmax Maximum VA logged PFmin Minimum power factor logged 164201724 Rev 1 www.powerware.com OPERATION...
-
Page 48: Setup Options
EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Building Alarm Type (REPO, EPO, TVSS/SPD, Custom) Notice Level (Log and Alarm options) 164201724 Rev 1 www.powerware.com Default Setting Level 1: L1 Level 2: Contact your service representative Current firmware... -
Page 49: Control Panel Configuration
If not already obtained, access the System Setup Level 1 password level. See the previous section, Accessing Configuration." From the main menu, select METER then PANEL. On the PANEL screen, select the panel number (PNL) to configure, and then select CONFIG. 164201724 Rev 1 www.powerware.com OPERATION... -
Page 50: Configuring Panels Containing Subfeed Breakers
PHASES Number of phases 0–42 BREAKERS Number of branch circuit (even numbers) breakers in the panel 0–1200 RATING Panel breaker rating (in amps) (see Note 1) STANDARD PNL LAYOUT Panel layout COLUMN (see Note 2) 164201724 Rev 1 www.powerware.com button... - Page 51 Configuring Branch Circuit Breakers." Meter Setting Description PHASES Number of phases BREAKERS* Number of subfeed breakers in the panel, times 3 RATING Subfeed breaker rating (in amps) (see Note 1) PNL LAYOUT Panel layout (see Note 2) button 164201724 Rev 1 www.powerware.com OPERATION...
-
Page 52: Configuring Branch Circuit Breakers
Number of phases 10–100 RATING Branch breaker rating (in amps) NOTE Subfeed breaker rating range is 100–1200. 0–100 WARNING Warning threshold level (in percent load)* 0–100 OVERLOAD Alarm threshold level (in percent load)* 10–100 CT ratio 164201724 Rev 1 www.powerware.com... - Page 53 If not already obtained, access the System Setup Level 1 password level. See Accessing Configuration" on page 43. Follow the steps to remove a breaker from the panel. Follow the steps to configure a breaker. 164201724 Rev 1 www.powerware.com OPERATION...
-
Page 54: Viewing Panel Meters
When viewing is complete, select the the main menu. EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide button repeatedly to reach button repeatedly to reach 164201724 Rev 1 www.powerware.com... -
Page 55: Communication
Relay output contacts (Alarm Relay) Programmable signal inputs (Building Alarms) Figure 20 shows the location of the communication features. Serial Port (Service) Building Alarms NOTE See Figure 22 on page 52 for terminal details. Alarm Relay 164201724 Rev 1 www.powerware.com... -
Page 56: Installing Communication Features
Pin Number EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide Figure 21. Serial Port Signal Name Function Transmit to external device Receive from external device Signal common (tied to chassis) Direction from the EMS−UGK 164201724 Rev 1 www.powerware.com... -
Page 57: Slot Card
NOTE LAN drops for use with the X−Slot card must be provided by the customer. See Figure 20 on page 49 for the location of the X−Slot communication bay. COMMUNICATION (or equivalent) application to access ® 164201724 Rev 1 www.powerware.com ®... -
Page 58: Control Terminals
+ Polarity – Polarity + Polarity – Polarity + Polarity – Polarity Common Normally Open Normally Closed Figure 22. External Control Terminal Connections Building Alarm 1 Building Alarm 2 Building Alarm 3 Building Alarm 4 Relay Output 164201724 Rev 1 www.powerware.com... -
Page 59: Relay Output Contacts (Alarm Relay)
NOTE A building alarm programmed for REPO will trigger the REPO alarm and the alarm associated with the building alarm number. The notice level To configure the building alarms, see Setup Options" on page 42. COMMUNICATION 164201724 Rev 1 www.powerware.com... - Page 60 COMMUNICATION EATON Powerware 164201724 Rev 1 www.powerware.com ® Energy Management System (EMS) Upgrade Kit User’s Guide...
-
Page 61: Maintenance
To keep the firmware updated with the latest improvements and benefits, visit www.powerware.com often for updates. You can download the latest firmware version and the instructions for installing it. The card can be replaced easily without turning the EMS−UGK off or disconnecting the load. -
Page 62: Rewiring And Reconfiguring The Installation
EATON Powerware ® Energy Management System (EMS) Upgrade Kit User’s Guide D A N G E R W A R N I N G C A U T I O N Initial Configuration" on page 25. 164201724 Rev 1 www.powerware.com... -
Page 63: Specifications
NO and NC relay contacts are rated at 8A at 32 Vdc or less, derate to 1A at 60 Vdc. Dimensions (WxHxD) 118 mm (14.8" 11.2" 113 mm (14.8" 11.2" 113 mm (5.0" 11.3" See Note 2 DB−9 (RS−232) 164201724 Rev 1 www.powerware.com 4.6") 4.5") 4.5") - Page 64 For measurements performed in the building installation on equipment such as panelboards, circuit breakers, wiring, and like equipment. Backlit LCD panel with 8 lines by 40 characters (approximately 64 4 LED indicators, and 5 pushbuttons 240 pixels), 164201724 Rev 1 www.powerware.com...
- Page 65 Branch circuit: ±5% from 10–100% of full range Panel breakers: 1/16 of breaker rating Main current: <6A Neutral current (installed Neutral CT): <6A Neutral current (calculated Neutral): <15A THD alarming: Phase current <20% of maximum phase current rating 164201724 Rev 1 www.powerware.com SPECIFICATIONS ±2%...
- Page 66 SPECIFICATIONS EATON Powerware 164201724 Rev 1 www.powerware.com ® Energy Management System (EMS) Upgrade Kit User’s Guide...
-
Page 67: Troubleshooting
Call your local service representative All other countries: Please have the following information ready when you call for service: Model number Serial number Date of failure or problem Symptoms of failure or problem Customer return address and contact information 1−919−870−3149 164201724 Rev 1 www.powerware.com... - Page 68 TROUBLESHOOTING EATON Powerware 164201724 Rev 1 www.powerware.com ® Energy Management System (EMS) Upgrade Kit User’s Guide...
-
Page 69: Warranty
This limited warranty ( Warranty") applies only to the original end−user ( End−User") of the Powerware EMS Upgrade Kit ( Product") and cannot be transferred. This Warranty applies even in the event that the Product is initially sold by Eaton for resale to an End−User. - Page 70 Center in the USA at 919−870−3028. For comments or questions about this Limited Factory Warranty, write to the Customer Quality Representative, 3301 Spring Forest Road, Raleigh, North Carolina 27616 USA. EATON Powerware 164201724 Rev 1 www.powerware.com ® Energy Management System (EMS) Upgrade Kit User’s Guide...
- Page 72 *1642017241* 164201724 1...