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GTH-3007 Stage B
Genie GTH-3007 Stage B Manuals
Manuals and User Guides for Genie GTH-3007 Stage B. We have
3
Genie GTH-3007 Stage B manuals available for free PDF download: Service Manual, Operator's Manual
Genie GTH-3007 Stage B Operator's Manual (134 pages)
Brand:
Genie
| Category:
Front End Loaders
| Size: 15.56 MB
Table of Contents
A General Information
9
Table of Contents
9
Conventional REFERENCES
10
A-1.1 Machine Position
10
A-1.2 Labels and Warning Plates Applied on the Machine
11
A-1.3 Explanation of the Different Symbols Used on the Machine
16
Machine Identification
18
A-2.1 Machine Model and Type
18
A-2.2 Manufacturer
18
A-2.3 Machine Identification Plates
18
A-2.4 CE Mark
19
A-2.5 Chassis Serial Number
19
A-2.6 Identification Plates of the Main Parts
19
Allowed USE
20
A-3.1 Allowed Use
20
A-3.2 Improper Use
20
A-3.3 Residual Hazards
20
A-3.4 Applicable Standards
21
A-3.5 Safety Devices
22
GENERAL Description
24
A-4.1 List of the Main Components
24
A-4.2 Description of the Main Components
25
A-4.3 Optional Accessories
25
TECHNICAL DATA and Performance
26
A-5.1 Main Dimensions
26
A-5.2 Restrictions of Use
26
A-5.3 Weight
26
A-5.4 Speed
26
A-5.5 Payload and Reach
27
A-5.6 Forks
27
A-5.7 Diesel Engine
27
A-5.8 Electrical System
27
A-5.9 Machine Sound Levels
27
A-5.10 Vibration Levels
27
Lifetime
28
Items SUPPLIED
28
A-7.1 Literature Supplied
28
B Safety Precautions
29
GENERAL Remarks
30
B-2 Prerequisites of the Personnel in Charge
31
B-2.1 Requisites of the Machine Operators
31
B-2.2 Requisites of the Servicemen
31
B-2.3 Working Clothes
32
B-2.4 Personal Protective Equipment
32
B-3.1 Hazards on the Jobsite
32
Safety Precautions
32
B-3.2 Operation or Maintenance Hazards
35
B-3.3 Machine Operation Hazards
35
B-3.4 Damaged Component Hazards
35
B-3.5 Explosion or Fire Hazards
35
B-3.6 Damaged Machine Hazards
36
B-3.7 Personal Injury Hazards
36
Moment Limiting System
36
Safety DEVICES
36
C Operating Instructions
37
PRE-Operation Inspection
38
C-2.1 Entering the Cab
40
ENTERING the Machine
40
C-2.2 Adjusting the Seat
42
C-2.3 Fastening the Seat Belts
42
C-2.4 Adjusting the Steering Column
43
C-2.5 Adjusting the Rear View Mirrors
43
Driving Place
44
C-3.1 Controls and Instruments
45
C-3.2 Engine Controls and Instruments
46
C-3.2.1 Ignition Switch
46
C-3.2.2 Forward/Reverse Gear Switch
46
C-3.2.3 Turn Signals - Windscreen Wiper
47
C-3.2.4 Brakes
48
C-3.2.5 Accelerator Control
48
C-3.2.6 Pushbutton Enabling the Attachment
49
Coupling/Release
49
C-3.2.7 Steering Mode Selection
49
C-3.2.8 Road/Jobsite Switch
49
C-3.2.9 Speed Controls
49
C-3.2.11 Auxiliary Drive Controls
50
C-3.3 Instruments and Light Indicators
51
C-3.4 Control Lever
52
C-3.4.1 Function Selection
53
C-3.4.2 Emergency Stop
54
C-3.4.3 Lifting/Lowering the Boom
55
C-3.4.4 Pitching the Attachment Holding Frame
56
Forward/Back
56
C-3.4.5 Extending/Retracting the Boom
57
C-3.4.6 Quick-Coupling the Attachments
58
C-4.1 before Starting the Engine
59
C-4.1.1 Checks at the Machine Start-Up
59
C-4.2 Starting the Engine
59
Setup
59
C-4.3 Jump-Starting the Engine
60
C-4.4 Low Temperature Starting
61
C-4.5 Disconnecting the Battery
61
C-4.6 Starting the Machine
61
C-4.7 Stopping and Parking the Machine
62
Using the Handler
62
C-5.2 Load Limiter
64
C-5.2.1 Description of the Controls
64
C-5.2.2 Operation
64
C-5.2.3 Alarm Codes and Resetting
65
C-5.3.1 Adjusting the Forks
66
C-5.3.2 Working Phases
67
C-5.4 Changing the Attachment
68
C-6.1 Moving a Disabled Machine
70
C-6.1.1 Unlocking the Negative Brake
70
Transporting the Machine
70
C-6.2 Road or Site Transfer
71
C-6.3 Lifting the Machine
72
C-6.4 Transporting the Machine on Other Vehicles
72
C-6.5 Parking and Storage
73
C-6.5.1 Short Inactivity
73
C-6.6 Cleaning and Washing the Machine
74
C-6.6.1 Cleaning Instructions
74
C-6.6.2 Washing Instructions
74
C-6.7 Machine Disposal
74
D Maintenance
75
Lubricants - HEALTH and Safety Precautions
77
D-2 Routine Maintenance
79
D-2.1 Oil Change Schedule
79
D-3.1 Disconnecting the Battery
80
Maintenance Jobs
80
D-3.2 Access to the Engine and Tanks Compartments
81
D-3.3 Greasing
82
D-3.4 Tyres and Wheels
83
D-3.5 Brakes
84
D-3.5.1 Checking the Brake Oil Level
84
D-3.6 Engine Air Filter
85
D-3.7 Cab Air Filter
86
D-3.8 Engine Cooling System
86
D-3.9 Checking the Oil Level in the Tank
87
D-3.10 Changing the Oil Filter Canisters on the Intake Line
88
D-3.10.1 Transmission Oil Filter
88
D-3.10.2 Auxiliary Circuits Oil Filter
89
D-3.11.1 Front and Rear Differential Gears
90
D-3.11 Oil Level in the Differential Gears and the Rducer
90
D-3.11.2 Reducer
90
D-3.12 Oil Level in the (Front/Rear) Wheel Reduction Gears
91
D-3.13 Shafting Alignment
92
D-3.14 Adjusting the Sliding Pads of the Boom Sections
93
D-3.15 Checking the Safety Devices
94
D-3.16 Checking the State of the Structure
96
D-4.1 Battery
97
ELECTRICAL System
97
D-4.2 Fuses and Relays
98
D-4.3 12V DC Lamps
100
D-5.2 Product Specifications
101
D-5.1 Refuelling
101
D-5.2.1 Engine Oil
101
D-5.2.2 Lubrication Oils and Relevant Filtering Elements
101
Product Specifications
101
Refuelling
101
D-5.2.3 Fuel
102
Grease
102
Section Optional Attachments
107
F-1.1 Shovel
109
F-1.2 Cereal Shovel
110
Fixed Hook on Plate
111
F-1.3 Fixed Hook on Plate
112
Mixing Bucket
112
F-1.4 Mixing Bucket
113
F-1.5 Extension Jib
113
F-1.6 Forks with Hydraulic Side-Shift
114
F-1.7 Fork with Jaw
115
Section Tables and Documents Enclosed
117
Torque WRENCH SETTING
118
G-2.1 Load CHART with Forks
119
G-3.1 Fuses and Relays Box
120
G-3.2 Wiring Diagram
121
Sheet 1 of 9
121
Sheet 2 of 9
122
Sheet 3 of 9
123
Sheet 4 of 9
124
Sheet 5 of 9
125
Sheet 6
126
Sheet 7
127
Sheet 8
128
Sheet 9
129
G-4.1 Hydraulic Scheme
131
Routine CHECK SCHEDULE-Safety DEVICES
133
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Genie GTH-3007 Stage B Service Manual (155 pages)
Brand:
Genie
| Category:
Compact Loader
| Size: 8.33 MB
Table of Contents
Introduction
2
Revision History
3
Serial Number Legend
5
Safety Rules
7
Table of Contents
9
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Specifications
17
Hydraulic Component Specifications
18
Function Manifold Specifications
19
Air Conditioner Refrigerant Specifications
19
Deutz TD 2.9 L4 Engine
20
Dana Axles
21
Hydraulic Hose and Fitting Torque Specifications
22
Torque Procedure
23
Scheduled Maintenance Procedures
25
Pre-Delivery Preparation Report
26
Maintenance Inspection Report
28
Scheduled Maintenance Procedures , Continued
29
Checklist a Procedures
29
Inspect the Manuals and Decals
29
Perform Pre-Operation Inspection
30
Perform Function Tests
30
Lubricate the Boom
31
Perform Engine Maintenance
31
Safety Devices
32
Perform 30 Day Service
32
Perform Axle Maintenance
33
Perform Axle Maintenance
34
Checklist B Procedures
35
Inspect the Electrical Wiring
35
Check the Exhaust System
36
Inspect the Tires, Wheels and Lug Nut Torque
36
Perform Hydraulic Oil Analysis
37
Check the Boom Wear Pads
38
Perform Axle Maintenance
39
C-1 Perform Engine Maintenance
40
D-1 Inspect the Forks
41
D-3 Perform Engine Maintenance
43
D-5 Inspect the Engine Air Filter
44
D-6 Perform Engine Maintenance
45
E-1 Test or Replace the Hydraulic Oil
46
E-2 Perform Engine Maintenance
47
E-4 Perform Engine Maintenance
48
Repair Procedures, Continued
49
Repair Procedures
50
Boom
50
Boom Lift Cylinder
54
Boom Extend Cylinder
55
Fork Level Cylinder
56
Fork Tilt Cylinder
57
Operator's Compartment
60
Machine Controls
62
Fuel and Hydraulic Tanks
66
Fuel Tank
66
Hydraulic Tank
67
Engines
68
Disabled Machine
69
Axle
71
Hydraulic Pumps
72
Boom and Steering Function Pump
72
Hydrostatic Transmission Pump
76
Manifolds
80
Function Manifold
80
Valve Coils
85
Miscellaneaous
89
Parking Brake Reducing Valve
89
Settings
91
How to Calibrate the Load Cell
92
Fault Codes
93
Diagnostic Display
94
Engine Fault Codes - Models with Deutz TD 2.9 L4
95
Schematics
135
Hydraulic Schematic
135
Electrical and Hydraulic Symbol Legends
136
Electrical Schematic
137
Genie GTH-3007 Stage B Operator's Manual (98 pages)
Brand:
Genie
| Category:
Lifting Systems
| Size: 7.83 MB
Table of Contents
Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
8
Work Area Safety
16
Safety Precautions
23
Legend
26
Controls
27
Inspections
33
Switzerland
49
Operating Instructions
50
Parking and Storage
64
Transport and Lifting Instructions
66
Maintenance
71
Attachments
79
Specifications
87
Load Charts
88
Test
94
EC Declaration of Conformity
97
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