Page 1: Table Of Contents
4200 Electronic Position Transmitters Contents Figure 1. Typical Fisher 4200 Position Transmitters Introduction ....... . .
Page 2: Introduction
Scope of Manual This instruction manual provides installation, operating, calibration, maintenance, and parts ordering information for Fisher 4200 electronic position transmitters (figure 1). Refer to separate instruction manuals for information on the actuator and valve. Do not install, operate, or maintain a 4200 electronic position transmitter without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance.
Page 3 Instruction Manual 4200 Transmitters D200354X012 March 2011 Table 1. Specifications Available Configurations Operating Influences Ambient Temperature: For a 56_C (100_F) change in See table 2 normal operating conditions, maximum zero shift is ±0.5%; maximum span shift is ±0.75% of span Input Signal Power Supply: Output signal changes less than ±0.1% Source: Single potentiometer is standard or a dual...
Page 4 Instruction Manual 4200 Transmitters March 2011 D200354X012 Table 2. Available Configurations TRAVEL ELECTRICAL TYPE DUAL Standard Stroke Long‐Stroke TRANSMITTER POSITION NUMBER POTENTIOMETER Up to 105 mm Up to 610 mm SWITCHES (Up to 4.125 Inches) (Up to 24 Inches) 4210 - - - - - - 4211...
Page 5: Specifications
Educational Services For information on available courses for 4200 electronic position transmitters, as well as a variety of other products, contact: Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 50158-2823 Phone: 800-338-8158 or...
Page 6: Special Instructions For "Safe Use" And Installations In Hazardous Locations
Instruction Manual 4200 Transmitters March 2011 D200354X012 Check with your process or safety engineer for any additional measures that must be taken to protect against process media. If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual.
Page 7: Csa
Instruction Manual 4200 Transmitters D200354X012 March 2011 Special Conditions of Safe Use Intrinsically Safe, Explosion-proof, Dust Ignition-proof No special conditions for safe use. Refer to table 5 for approval information, figure 24 for CSA loop schematics, and figure 26 for CSA and FM approval nameplates.
Page 8: Atex
Instruction Manual 4200 Transmitters March 2011 D200354X012 ATEX (4211 and 4221) Special Conditions for Safe Use Intrinsically Safe, Dust This equipment is intrinsically safe and can be used in potentially explosive atmospheres. The apparatus must only be connected to a certified associated intrinsically safe equipment and this combination must be compatible as regards intrinsic safety rules.
Page 9: Rotary-Shaft Actuator Mounting
Instruction Manual 4200 Transmitters D200354X012 March 2011 2. Bolt the stem mounting bracket and spacer (keys 34 and 39) to the stem connector on the actuator stem. Replace the stem connector cap screws with the two cap screws (key 35) furnished with the stem mounting bracket. 3.
Page 10: Long-Stroke Sliding-Stem Actuator Mounting Fisher 585C And 470-16
Instruction Manual 4200 Transmitters March 2011 D200354X012 7. Perform the electrical connections and potentiometer alignment procedures. Long‐Stroke Sliding‐Stem Fisher 585C and 470‐16 Actuator Mounting, 4220, 4221, and 4222 Transmitters Use the following general procedures and figure 22 to mount the transmitter on long‐stroke sliding‐stem 585C and 470‐16 actuators with 105 to 206 mm (4.125 to 8.125 inches) travel.
Page 11: Long-Stroke Sliding-Stem Actuator Mounting Fisher 585Cls And 490
Instruction Manual 4200 Transmitters D200354X012 March 2011 14. Perform the electrical connections. Long‐Stroke Sliding‐Stem Fisher 585CLS and 490 Actuator Mounting, 4220, 4221, and 4222 Transmitters Use the following general procedures and figure 23 to mount the transmitter on long‐stroke sliding‐stem 585CLS and 491 actuators with 229 to 610 mm (9 to 24 inches) travel.
Page 12: Electrical Connections
Instruction Manual 4200 Transmitters March 2011 D200354X012 14. Perform the electrical connections. Electrical Connections WARNING Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion.
Page 13 Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 4. Wiring Connections TRANSMITTER FIELD WIRING RELAY RETURN FIELD WIRING COMPARTMENT FIELD CIRCUIT PRINTED POWER WIRING BOARD SUPPLY EARTH GROUND DEVICE RECEIVING 4 TO 20 MA DC SIGNAL POSITION SWITCH DEVICE FIELD WIRING RECEIVING LO GROUNDING POSITION...
Page 14: Potentiometer Alignment
Instruction Manual 4200 Transmitters March 2011 D200354X012 1. Remove the cover from the field wiring compartment. 2. Bring the transmitter field wiring and/or position switch wiring into the housing through one or both of the ports. 3. Field wiring connections: Note On transmitters with position switches, always make the connection between the power supply negative (-) terminal and the (R) terminal on TB3, even if the position switch outputs are not used.
Page 15 Instruction Manual 4200 Transmitters D200354X012 March 2011 WARNING On an explosion‐proof instrument, remove electrical power before removing the covers in a hazardous area. Personal injury or property damage may result from fire or explosion if power is applied to the instrument with the covers removed, in a hazardous area.
Page 16: Direct Or Reverse Action
Instruction Manual 4200 Transmitters March 2011 D200354X012 4. Stroke the actuator or other device to the mid‐stroke position. Note On units with position switches, the (R) terminal on TB3 must be connected to the power supply negative (-) terminal as shown in figure 9 to attain correct potentiometer alignment.
Page 17: Transmitter And Position Switch Conditions
Instruction Manual 4200 Transmitters D200354X012 March 2011 If the transmitter is calibrated for a specific control valve actuator travel, perform the procedures in the Calibration section to fine tune the zero and span adjustments to the specific application. Transmitter and Position Switch Conditions D A 4210 or 4220 transmitter (with position switches) obtains stem position from the input potentiometer and circuit electronics to provide a 4 to 20 milliampere output.
Page 18: Calibration
Instruction Manual 4200 Transmitters March 2011 D200354X012 Figure 6. Instrument Assembly Details TRANSMITTER FIELD CIRCUIT PRINTED FIELD WIRING FEEDTHROUGH TRANSMITTER COMPARTMENT WIRING BOARD PORT COMPARTMENT PRINTED WIRING BOARD FILTER BROWN WIRES FROM GROUNDING RFI FILTER ORANGE TERMINALS POTENTIOMETER O‐RINGS SHAFT END VIEW CUTAWAY SIDE VIEW END VIEW...
Page 19 Instruction Manual 4200 Transmitters D200354X012 March 2011 Calibration of the instrument consists of adjusting the zero and span of the transmitter and/or adjusting the high and low position switches for a specific travel. The high and low position switches also have deadband adjustments that are made during the calibration procedures.
Page 20: Test Equipment Required
Instruction Manual 4200 Transmitters March 2011 D200354X012 Table 8. Transmitter and Position Switch Conditions (also see figure 7) FOR ROTARY ACTUATORS Transmitter Transmitter Input Potentiometer Type Actuator Style Actuator Stem Travel Set Position Switch Current Output, Action Rotation Milliampere Down Direct Down 4210...
Page 21: Test Connections To The Field Wiring Compartment
Instruction Manual 4200 Transmitters D200354X012 March 2011 Test Connections to the Field Wiring Compartment During calibration set up the transmitter as shown in figure 8. Except for 4211 and 4221 transmitters, the field circuit printed wiring board is used. A 4211 or 4221 transmitter uses a barrier strip (key 11, figure 4) mounted in the field wiring compartment for field wiring connections.
Page 22: Transmitter Circuit Zero And Span Adjustment
Instruction Manual 4200 Transmitters March 2011 D200354X012 Transmitter Circuit Zero and Span Adjustment WARNING On an intrinsically safe instrument, the current monitoring across TP1 and TP2 during operation must be with an approved meter. Personal injury or property damage may result from fire or explosion if an approved meter is not used in a hazardous area.
Page 23: Setting The High Position Switch
Instruction Manual 4200 Transmitters D200354X012 March 2011 The following procedure sets the high and low position switches, and the deadband for each of them. The high position switch must be adjusted before the low position switch. Use an ohmmeter connected between the normally closed (NC) and common (C) connections on terminal block TB1 (high switch) or TB2 (low switch) to observe relay switching action as directed by the procedures.
Page 24: Setting The Low Position Switch Deadband
Instruction Manual 4200 Transmitters March 2011 D200354X012 1. To provide an indication of switch condition, remove power from the instrument. Connect an ohmmeter to TB2 between the (NC) and (C) terminals (figure 4). 2. Stroke the device to the point of travel where the low position switch is to operate (See figure 7). 3.
Page 25: Transmitter Circuit
Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 9. Transmitter Operation TRANSMITTER 24 VOLT DC POWER SUPPLY TRANSMITTER FIELD CIRCUIT PRINTED PRINTED WIRING WIRING BOARD BOARD TRANSMITTER CIRCUIT DEVICE RECEIVING 4 TO 20 MA DC SIGNAL MECHANICAL DEVICE SWITCHING CONNECTION RELAY RECEIVING CIRCUIT...
Page 26: Position Switch Circuit
Instruction Manual 4200 Transmitters March 2011 D200354X012 signal flows between the (-) terminal on TB3 and the power supply common. This prevents the relay coil switching currents from appearing on the 4 to 20 mA output. Position Switch Circuit A regulated voltage is setup to power the position switch circuit. The position switch circuit senses the position of the potentiometer and triggers the appropriate position switch relay (K1 or K2, figure 10) when travel reaches the trip points established by the adjustments.
Page 27: Troubleshooting Procedures
Instruction Manual 4200 Transmitters D200354X012 March 2011 D Do not remove the actuator from the valve while the valve is still pressurized. D Disconnect any operating lines providing air pressure, electric power, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve.
Page 28: Position Switch Circuit
Instruction Manual 4200 Transmitters March 2011 D200354X012 1. Verify that the instrument is receiving power, and verify that the receiving device(s) are operating correctly. 2. If the transmitter is the problem, maintenance can be performed by either sending the entire instrument to the factory for repair, by replacing the printed wiring board(s), or by replacing the pot/bushing assembly (key 3, figures 11 and 14) depending on which is defective.
Page 29 Instruction Manual 4200 Transmitters D200354X012 March 2011 CAUTION Electrostatic voltages present in the environment may be transferred to the transmitter printed wiring board which may cause failure or degraded performance. Use appropriate antistatic procedures when working with the printed wiring board to protect the electronic circuits.
Page 30 Instruction Manual 4200 Transmitters March 2011 D200354X012 Figure 12. Transmitter Printed Wiring Board Replacement: Note When replacing connectors J1, J2, and J3 do not reverse the connector. The connector can be forced on in the opposite direction. Reversing any connector can cause incorrect operation of the transmitter. Refer to figure 8, view A, for proper insertion of the connectors.
Page 31 Instruction Manual 4200 Transmitters D200354X012 March 2011 5. Connect the red and black wires to the printed wiring board according to the transmitter type. 6. Perform the potentiometer alignment and calibration procedures. Field Circuit Printed Wiring Board Refer to figure 13 for component locations. Figure 13.
Page 32: Parts Ordering
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson Process Management may void your warranty, might adversely affect the performance of the instrument, and could cause personal injury or property damage.
Page 33: Parts List
Wire (black), 18 AWG (Not used on 4212, 4222) Part numbers are shown for recommended spares only. For part 50.8 mm (2 inches) 4211, 4221 numbers not shown, contact your Emerson Process Management sales 146 mm (5.75 inches) 4210, 4220, 4215 office.
Page 34 Size 30 thru 46, pl steel Size 60 thru 64, zn pl steel Note Size 68 thru 130, zn pl steel Contact your Emerson Process Management sales office for 4200 Stem Spacer (2 req'd) mounting FS Numbers. Size 30, 45, steel Size 40, steel...
Page 35 Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 15. Typical Transmitter Mounting on Fisher 585C Size 60 Thru 130 (470, 471, 470‐7, 471‐7), 657, or 667 Actuator PICK‐UP PIN TRAVEL, CONNECTION mm (Inch) NUMBER Up to 54 (2.125) max OPERATING HEX NUT Up to 105 (4.125) max PICK-UP PIN...
Page 36 Instruction Manual 4200 Transmitters March 2011 D200354X012 Description Description Cap Screw, zn pl steel (2 req'd) Hex nut (not shown) Size 30 thru 40 Size 30, 34, 40 Size 45, 46 w/3582, 3590, DVC5010 (4 req'd) Size 50, 60 Size 45, 46, 50, 60 Size 70 w/3582, 3590, DVC5010 (4 req'd) Size 80 thru 100...
Page 37 Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 16. Typical Transmitter Mounting on Fisher 585 or 585R Actuator STEM BRACKET VIEW INDENT 1 INDENT 2 INDENT 3 INDENT 4 INDENT MARK TRAVEL INDENT NUMBER INCHES 0.75 1.125 FOR SIZES 25 AND 50 39A7636‐D / DOC STEM BRACKET VIEW...
Page 38 Instruction Manual 4200 Transmitters March 2011 D200354X012 Figure 17. Typical Transmitter Mounting on Fisher 585C or 585CR Actuator 37B4775‐A / DOC Parts for Mounting the Transmitter on 585 Description or 585C Actuators (figures 16 and 17) Description Note The lever assembly, key 30, is not used with size 25 and 50 actuators. Machine Screw, pl steel (2 req'd) Individual parts below (key 30A through 30C) are needed.
Page 39 Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 18. Typical Transmitter Mounting on Fisher 1250 or 1250R Actuator APPLY LUBRICANT 40B7441-A / DOC Parts for Mounting the Transmitter on 1250 Description or 1250R Actuator (figure 18) Hex Cap Screw, pl steel (2 req'd) Stem Bracket, steel Size 225, 450 Description...
Page 40 1051 & 1052, Size 60 & 70 and Note 1061 Size 40 thru 68 Cap Screw, pl steel (2 req'd) Contact your Emerson Process Management sales office for 4200 mounting FS Numbers. Anti‐seize lubricant (not furnished with transmitter) Coupler, stainless steel 1051, 1052, &...
Page 41 Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 20. Typical Transmitter Mounting on Fisher Figure 21. Typical Transmitter Mounting on 1052, Size 20 Actuator Fisher 1063, 1064, 1065, 1066, or 1066SR Actuator APPLY LUBRICANT 34A8841‐A / DOC NOTE: FIELD MOUNTING PARTS APPLY LUBRICANT 34A8843‐B / DOC Parts for Mounting the Transmitter on...
Page 42 Instruction Manual 4200 Transmitters March 2011 D200354X012 Figure 22. Typical Transmitter Mounting on a Fisher 585C with Travel Greater than 4 inches (470‐16 Actuator) SECTION A-A TRANSDUCER ASSEMBLY GE13433 GE16564...
Page 43 406 mm (16 inches) Note Yoke Boss 5H Contact your Emerson Process Management sales office for 4200 Cylinder size 305 & 356 mm (12 & 14 inches), mounting FS Numbers. Max travel 305 mm (12 inches) and 406 mm (16 inches) Yoke Boss 7 IN...
Page 44 Instruction Manual 4200 Transmitters March 2011 D200354X012 Figure 23. Typical Transmitter Mounting on a Fisher 585CLS (490) Actuator SECTION A-A 77 86 GE13430 TRANSDUCER ASSEMBLY GE16563...
Page 45: Loop Schematics And Nameplates
Loop Schematics and Nameplates This section includes loop schematics required for wiring of intrinsically safe installations. It also contains the approvals nameplates. If you have any questions, contact your Emerson Process Management sales office. Figure 24. Fisher 4211 and 4221 CSA Schematic...
Page 46 Instruction Manual 4200 Transmitters March 2011 D200354X012 Figure 25. Fisher 4211 and 4221 FM Schematic GE16019...
Page 47: D200354X012 March
Instruction Manual 4200 Transmitters D200354X012 March 2011 Figure 26. CSA and FM Approval Nameplates 4210, 4212, 4215, 4220, AND 4222 4211 AND 4221 EXPLOSION-PROOF, INTRINSICALLY SAFE, EXPLOSION-PROOF, DUST IGNITION‐PROOF DUST IGNITION-PROOF...
Page 48 Fisher is a mark owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

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