Viessmann Vitorondens 200-T Installation Instructions Manual

Type j2ra, 67.6 to 107.3 kw oil unit condensing boiler
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VIESMANN

Installation instructions

for contractors
Vitorondens 200-T
Type J2RA, 67.6 to 107.3 kW
Oil Unit condensing boiler
VITORONDENS 200-T
Dispose after installation.
5614 309 UAE
2/2013

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Summary of Contents for Viessmann Vitorondens 200-T

  • Page 1: Installation Instructions

    VIESMANN Installation instructions for contractors Vitorondens 200-T Type J2RA, 67.6 to 107.3 kW Oil Unit condensing boiler VITORONDENS 200-T Dispose after installation. 5614 309 UAE 2/2013...
  • Page 2: Safety Instructions

    Safety instructions Please follow these safety instructions closely to prevent accidents and mate- rial losses. Safety instructions explained Working on the system Please note ■ Isolate the system from the power sup- This symbol warns against the ply (e.g. by removing the separate fuse risk of material losses and envi- or by means of a mains isolator) and ronmental pollution.
  • Page 3: Table Of Contents

    Index Preparing for installation Intended use......................Siting........................■ Clearance dimensions..................Overview of connections..................Installation sequence Siting and levelling the boiler................■ Positioning without a plinth................■ Positioning on a plinth..................Fitting the thermal insulation................Fitting the heat exchanger to the boiler..............15 ■...
  • Page 4: Intended Use

    Intended use The appliance is only intended to be Any usage beyond this must be installed and operated in sealed unven- approved by the manufacturer for the ted heating systems that comply with individual case. EN 12828, with due attention paid to the associated installation, service and Incorrect usage or operation of the appli- operating instructions.
  • Page 5 Siting (cont.) A Plinth (accessories) C Neutralising system (accessories) B Siphon...
  • Page 6: Overview Of Connections

    Overview of connections A Oil line connection G Silencer (accessories) B Siphon H Flue outlet C Condensate drain K Wiring area D Cylinder and heating return G 2 L Drain/filling/diaphragm expansion vessel connection E Cylinder and heating flow G 2 F Boiler flue connection...
  • Page 7: Siting And Levelling The Boiler

    Siting and levelling the boiler Note Remove and retain the bag containing the boiler type plate. The type plate is later affixed to the side panel.
  • Page 8: Positioning Without A Plinth

    Siting and levelling the boiler (cont.) Positioning without a plinth Wind adjustable feet A approx. 85 mm out of the boiler. Note The adjustable feet height of 85 mm is essential for mounting the oil burner later. Positioning on a plinth Replace adjustable feet A with hexa- gon screws supplied.
  • Page 9: Fitting The Thermal Insulation

    Fitting the thermal insulation Note All components required for mounting can be found in the thermal insulation box. A Notch should face the front Secure the thermal insulation jacket with 4 spring hooks.
  • Page 10 Fitting the thermal insulation (cont.) Note Burner cable fA and extension for two- stage/modulating burner with cables lÖ are supplied inside the thermal insulation pack. SW15 A Folded edge should face the front...
  • Page 11 Fitting the thermal insulation (cont.) 3.9x9.5 A Black side should face outwards...
  • Page 12 Fitting the thermal insulation (cont.)
  • Page 13 Fitting the thermal insulation (cont.) 3.9x9.5 3.9x9.5 3.9x9.5 Opening the control unit and connec- Note tions to the control unit: ■ Boiler water temperature sensor § is supplied in the control unit pack. Boiler control unit installation ■ Insert sensors and boiler water tem- instructions perature sensor §...
  • Page 14 Fitting the thermal insulation (cont.) 45° § lÖ...
  • Page 15: Fitting The Heat Exchanger To The Boiler

    Fitting the heat exchanger to the boiler Mounting the BF/BR distributor Note On delivery, the return injector nozzle must be fitted in the boiler return. Preparing for mounting the heat exchanger...
  • Page 16: Preparing For Mounting The Support

    Fitting the heat exchanger to the boiler (cont.) Preparing for mounting the support...
  • Page 17: Mounting The Heat Exchanger

    Fitting the heat exchanger to the boiler (cont.) Mounting the heat exchanger Note The flue outlet flange can be turned.
  • Page 18: Fitting The Pipework And Siphon

    Fitting the heat exchanger to the boiler (cont.) ■ Align the heat exchanger with the support. ■ Secure the support to the floor, if necessary. ■ Push the hose upwards. Fitting the pipework and siphon ■ Manually bend flexible pipe into the Note required shape.
  • Page 19: Connections On The Heating Water Side

    Connections on the heating water side A Cylinder and central heating return B Cylinder and central heating flow C Quick-action air vent valve D Pressure gauge E Safety valve During the installation, align pressure gauge D so that it is clearly visible. Flow and return Note The flow and return pipes with the heat...
  • Page 20: Making The Safety Connections

    Connections on the heating water side (cont.) Connect the heating circuits and DHW cylinder to the common flow and return on the BF/BR distributor. Make connec- tion A on site. Making the safety connections Permiss. operating pressure: 3 bar Low water indicator (0.3 MPa) Tests have verified that the low water Test pressure:...
  • Page 21: Fitting The Thermal Insulation To The Heat Exchanger

    Fitting the thermal insulation to the heat exchanger A Boiler flue connection B Silencer (accessories)
  • Page 22: Condensate Connection

    Condensate connection Connect the condensate pipe to the pub- lic sewage system by the shortest route, with a constant fall and a pipe vent. Install a neutralising system if required. Note DWA-A 251 permits boiler use without a neutralising system when operating with low sulphur fuel oil DIN 51605-EL-1 (sul- phur content ≤...
  • Page 23 Making the electrical connections (cont.) C Alternative cable routing to the upper aperture through the heat exchanger thermal insulation ■ Route all LV leads A and 230 V cables B to the control unit through the rear lower aperture in the back panel.
  • Page 24: Mounting The Top And The Front Panels

    Mounting the top and the front panels Mount the burner prior to fitting the front panel: Burner installation instructions Use cable ties (snap hooks) to secure the burner cable at hole A on the inside of the side panel; which side panel depends on whether the burner is mounted on the right or left.
  • Page 25: Commissioning And Adjustment

    Mounting the top and the front panels (cont.) 3.9x9.5 M4x28 A Fixing holes for burner cable B Type plate Commissioning and adjustment Boiler service instructions Burner service instructions Boiler control unit service instruc- tions...
  • Page 28 Viessmann Middle East FZE Viessmann Werke GmbH&Co KG E-Wing, Office 603 D-35107 Allendorf HQ Building Telephone: +49 6452 70-0 Dubai Silicon Oasis Fax: +49 6452 70-2780 PO Box 341330 www.viessmann.com Dubai, UAE Tel: +971 4 3724240 Fax: +971 4 3724241...

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