Viessmann Vitoladens 300-C Technical Manual
Flue systems for oil condensing boilers
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Also See for Vitoladens 300-C:
- Service instructions manual (112 pages) ,
- Installation and service instructions manual (108 pages) ,
- Installation instructions manual (32 pages)
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Summary of Contents for Viessmann Vitoladens 300-C
- Page 1 VIESMANN VITOLADENS, VITORONDENS Flue systems for oil condensing boilers Technical guide Vitoladens and Vitorondens flue systems Vitoladens 300-C Vitoladens 300-T Vitoladens 300-W Vitoladens 333-F Vitorondens 200-T Vitorondens 222-F 5822 452 GB 5/2012...
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Page 2: Table Of Contents
■ In an installation room (non-living space) with one or more full storeys above ..Design and sizing information for 2.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue oper- the Vitoladens 300-C, -T, and Vitor- ation (type C to TRÖI 2009) ..................10 ondens 200-T, 222-F ■... - Page 3 Index (cont.) Components of the plastic flue 4.1 ............................37 systems ■ Balanced flue components ..................37 ■ Components for external wall installation ..............43 ■ Single pipe system components ................44 ■ Components of the flexible single pipe system for a flexible flue ......46 ■...
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Page 4: Structural Unit
■ Vitoladens 300-W: CE-0035BM112 1.2 Balanced flue operation The Vitoladens and Vitorondens are suitable for balanced flue oper- The CE-designated flues from the Viessmann range can be used in ation. equipment type C Vitorondens 200-T from 63 kW can only operate in open flue mode. -
Page 5: Flue Gas Temperature Protection
Flue systems (cont.) ■ Vitoladens 300-C: Via the ventilation air connector on top of the boiler ■ Vitoladens 300-T, Vitorondens 200-T, 222-F: Direct on the burner casing ■ Vitoladens 300-W and 333-F: By the annular gap between the flue pipe and ventilation air inlet on the boiler flue connection of the Vito- ladens. -
Page 6: Ce Certification For The Pps Flue Systems (Rigid And Flexible) For The Vitoladens
Flue systems (cont.) 1.6 CE certification for the PPs flue systems (rigid and flexible) for the Vitoladens VIESMANN VITOLADENS, VITORONDENS... -
Page 7: Flue Installation Options For Balanced Flue Operation
Flue systems (cont.) 1.7 Flue installation options for balanced flue operation No separate vents required in the installation room. VIESMANN VITOLADENS, VITORONDENS... -
Page 8: In An Installation Room With One Or More Full Storeys Above
Flue systems (cont.) Shown with the Vitoladens 300-W. In an installation room with one or more full storeys above Routing through a shaft (type C or C , to TRÖI 2009) The boiler draws combustion air from the atmosphere through the annular gap inside the shaft (chimney) and expels the flue gas via the flue pipe above roof level. -
Page 9: In An Installation Room With Ventilation Air Supplied Through The External Wall
Flue systems (cont.) In an installation room with ventilation air supplied through the external wall Separate ventilation air and flue gas routing (type C , to TRÖl 2009) The boiler draws combustion air from outside via a separate supply pipe routed through the external wall, and expels flue gas to the atmos- phere via a shaft leading through the roof. -
Page 10: Plastic (Pps) Balanced Flue System For Routing Through A Shaft With Balanced Flue Oper- Ation
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F 2.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue operation (type C to TRÖI 2009) For balanced flue operation, a coaxial flue (internal pipe for flue gas,... -
Page 11: Flue, System Size 80 And 100 (Components) (Type C
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Reduced internal shaft dimensions System size A External diameter; Reduced internal shaft dimension female connection square or rectangular round (short side) Ø mm Ø mm Minimum dimension of shafts in which a flue may be used (positive pressure operation) without separate calculation. -
Page 12: Vitoladens In Conjunction With Solid Fuel Boilers
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Rated heating output (kW) up to from 35.4 42.8 System size Ø mm Fixing clamp, white (1 pce) 80/125 100/150 Stainless steel extension, 380 mm long for shaft cover, metal/PPs, rigid Max. - Page 13 Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) ■ When using a plastic shaft cover: C Ventilation/secondary ventilation The chimney for solid fuel boilers must stand at least 1000 mm proud D Vitoladens flue (rigid or flexible) of the Vitoladens flue.
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Page 14: Flue, Flexible, System Size 80 And 100 (Components) (Type C
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Flue, flexible, system size 80 and 100 (components) (type C to TRÖI 2009) Rated heating output (kW) up to from 35.4 42.8 System size Ø mm... -
Page 15: 2.2 Plastic (Pps) Flue Gas/Ventilation Air System For Separate Ventilation Air And Flue Gas
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Max. total length of the flue up to the boiler flue connection Rated heating output 19.3 20.2 23.5 24.6 28.9 35.4 42.8 53.7 67.6 85.8 107.3 at system temperature 50/30 °C... - Page 16 Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Rated heating output (kW) up to from 35.4 42.8 System size Ø mm Standard shaft pack (metal/PPs, rigid) For twin flue chimneys; one flue for solid...
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Page 17: Plastic (Pps) Balanced Flue System For Routing Over External Walls (Type C 2009)
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) 2.3 Plastic (PPs) balanced flue system for routing over external walls (type C to TRÖI 2009) The Vitoladens may also be connected, without shaft, to a flue pipe C Connection piece that is routed over an external wall. -
Page 18: Max. Total Length Of The Flue Pipe
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Max. total length of the flue pipe Rated heating output 19.3 20.2 23.5 24.6 28.9 35.4 42.8 53.7 67.6 85.8 107.3 at system temperature 50/30 °C Max. -
Page 19: Promat Shaft Profiles
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Available from Skoberne: A Roof outlet B Universal roof tile C Terminal shaft profile D Anchoring of the roof outlet During installation, match terminal shaft profile C to the roof pitch. -
Page 20: Roof Outlet For Shafts With Promat Profiles
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Roof outlet for shafts with Promat profiles During installation, match the terminal shaft profile to the roof pitch. A Vertical coaxial roof outlet (balanced flue system) B Universal roof tile C Lightweight shaft made from PROMATECT ®... -
Page 21: Flue, System Size 80 And 100 (Components)
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Minimum internal shaft dimensions to DIN V 18160 System size A External diameter; Minimum internal shaft dimension female connection a square or rectangular round Ø mm (short side) Ø... - Page 22 Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Subtract other bends, tees and extension pieces from the maximum Rated heating output (kW) up to from 35.4 42.8 length using the following values: ■ Connection pipe 0.5 m long: 0.5 m System size ■...
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Page 23: Flue, Flexible, System Size 80 And 100 (Components) (Type B
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Flue, flexible, system size 80 and 100 (components) (type B to TRÖI 2009) Rated heating output (kW) up to from 35.4 42.8 System size Ø mm... -
Page 24: Max. Total Length Of The Flue Pipe
Design and sizing information for the Vitoladens 300-C, -T, and Vitorondens 200-T, 222-F (cont.) Up to 35.4 kW: Rated heating output (kW) up to from Internal flue diameter: Ø 80 mm 35.4 42.8 Internal diameter, external pipe: Ø 125 mm System size From 42.8 kW:... -
Page 25: Plastic (Pps) Balanced Flue System For Routing Through A Shaft With Balanced Flue Oper- Ation
Design and sizing information for the Vitoladens 300-W and 333-F 3.1 Plastic (PPs) balanced flue system for routing through a shaft with balanced flue operation (type C to TRÖI 2009) For balanced flue operation, a coaxial flue (internal pipe for flue gas, If it is corbelled, we recommend the installation of a flexible flue pipe external pipe for combustion air) is required as a connection piece (see page 28). -
Page 26: Flue, System Size 60/100 And 80/125 (Components) (Type C
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) Reduced internal shaft dimensions System size A External diameter; Reduced internal shaft dimension female connection square or rectangular round (short side) Ø mm Ø mm Minimum dimension of shafts in which a flue may be used (positive pressure operation) without separate calculation. -
Page 27: Vitoladens In Conjunction With Solid Fuel Boilers
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) Max. total length of the flue up to the boiler flue connection Rated heating output 12.9/19.3 16.1/23.5 Subtract other bends, tees and extension pieces from the maximum at system temperature 50/30 °C length using the following values: ■... -
Page 28: Flue, Flexible, System Size 60/100 And 80/125 (Components) (Type C
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) Flue, flexible, system size 60/100 and 80/125 (components) (type C to TRÖI 2009) System size Ø mm Boiler flue connection (part of the stand- 60/100 80/125 ard boiler delivery) Balanced flue adaptor Ø... -
Page 29: Plastic (Pps) Balanced Flue System For Routing Flues Over An External Wall
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) Subtract other bends, tees and extension pieces from the maximum ■ Balanced flue bends 45º: 0.5 m length using the following values: ■ Balanced flue bends 87º: 1 m ■... - Page 30 Design and sizing information for the Vitoladens 300-W and 333-F (cont.) System size Ø mm Boiler flue connection (part of the stand- 60/100 80/125 ard boiler delivery) Balanced flue adaptor Ø 80/125 mm to Ø 60/100 mm Balanced flue inspection bend 87º (1 pce) Balanced flue inspection piece, straight (1 pce)
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Page 31: Plastic (Pps) Flue Gas/Ventilation Air System For Separate Ventilation Air And Flue Gas Routing
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) 3.3 Plastic (PPs) flue gas/ventilation air system for separate ventilation air and flue gas routing (type C to TRÖI 2009) The Vitoladens may be operated with separately routed flue gas and Max. -
Page 32: Plastic (Pps) Balanced Flue System For Vertical Routing Through A Pitched Or Flat Roof
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) 3.4 Plastic (PPs) balanced flue system for vertical routing through a pitched or flat roof (type C to TRÖI 2009) For vertical roof outlet Use the vertical roof outlet only in single storey buildings. Internal flue diameter: Ø... -
Page 33: 3.5 Plastic (Pps) Balanced Flue System For Routing Through A Lightweight Shaft
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) System size Ø mm Boiler flue connection (part of the stand- 60/100 80/125 ard boiler delivery) Balanced flue adaptor Ø 80/125 mm to Ø 60/100 mm Balanced flue roof outlet with fixing clamp Up to 4 m total flue pipe length –... -
Page 34: Plastic (Pps) Flue Pipe For Routing Through A Shaft With Open Flue Operation
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) 3.6 Plastic (PPs) flue pipe for routing through a shaft with open flue operation (type B to TRÖI 2009) Open flue operation requires a flue pipe as the connection piece Check prior to installation whether the shaft runs straight from top to between the Vitoladens and the shaft as well as for the routing through bottom or if it is corbelled (check with mirrors). -
Page 35: Flue, System Size 60 And 80 (Components)
Design and sizing information for the Vitoladens 300-W and 333-F (cont.) Flue, system size 60 and 80 (components) (type B to TRÖI 2009) System size Ø mm Boiler flue connection (part of the stand- 60/100 80/125 ard boiler delivery) Balanced flue adaptor Ø... - Page 36 Design and sizing information for the Vitoladens 300-W and 333-F (cont.) Flue, flexible, system size 60 and 80 (components) (type B to TRÖI 2009) System size Ø mm Boiler flue connection (part of the stand- 60/100 80/125 ard boiler delivery) Balanced flue adaptor Ø...
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Page 37: To Tröi 2009)
Boiler flue connection ■ Included in the standard delivery for the following boilers, subject to For balanced flue operation and coaxial balanced flue routing. the type of order: – Vitoladens 300-C – Vitoladens 300-T – Vitorondens 200-T – Vitorondens 222-F... -
Page 38: Systems
Balanced flue pipe (these pipes may be trimmed as required) 500/1000/1950 A Ventilation air System size Ø 60 and 80 mm B Flue gas Boiler Dimensions [mm] 500/1000/1950 Vitoladens 300-C 241.5 Vitoladens 300-T 221.5 64.5 Vitorondens 200-T 221.5 64.5 Vitorondens 222-F 221.5... -
Page 39: Systems
Components of the plastic flue systems (cont.) Balanced flue bend (87º) Ø a Ø a Ø b Ø b System size Ø 100 mm System size Ø 60 and 80 mm System size Dimensions [mm] Ø mm Balanced flue inspection piece (straight) System size Ø... -
Page 40: System Size Ø Mm
Components of the plastic flue systems (cont.) Balanced flue wall bezel System size Dimensions [mm] Ø mm Balanced flue inspection bend (87º) System size Dimensions [mm] Ø mm Ø 80 Ø 125 System size Ø 60 and 80 mm Universal cover plate Balanced flue inspection tee (87º) Ø... - Page 41 Components of the plastic flue systems (cont.) Above roof extension 80/125 Øa Øb Ø142 System size Ø 80 mm System size Ø 60 and 80 mm A Above roof extension System size Dimensions [mm] B Casing pipe Ø mm C Bracing clamp Ø...
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Page 42: Systems
Components of the plastic flue systems (cont.) System size Ø 60 mm System size Dimensions [mm] Ø mm Offset A (mm) Extension B (mm) Installed C (mm) height Elbow in the balanced flue pipe System size Ø 80 mm Smallest offset A (2 x 45° balanced flue bend): Offset A (mm) ■... -
Page 43: Components For External Wall Installation
Components of the plastic flue systems (cont.) Components for external wall installation Note C Twin female connection For system size 60/100 and 80/125: For a flue routed over an external D Wall bezel wall, suitable bends and inspection pieces, the corresponding bal- anced flue components are used (see page 37). -
Page 44: Single Pipe System Components
Ø mm Ø mm 500/1000/1950 500/1000/1950 500/1000/2000 Flue bend (87º) Boiler flue connection ■ For the Vitoladens 300-C and 300-T, subject to order part of the standard delivery of the boiler. Ø 80 Û Ø 80 System size Dimensions [mm] Ø... -
Page 45: Standard Shaft Pack (Pps, Rigid)
Components of the plastic flue systems (cont.) Standard shaft pack Metal shaft cover Comprising support bends, support rail, shaft cover and spacer. (Fixing material is part of the standard delivery) Support bend Ø a Û 87° System size Dimensions [mm] Ø... -
Page 46: Components Of The Flexible Single Pipe System For A Flexible Flue
Components of the plastic flue systems (cont.) Inspection tee System size Dimensions [mm] Ø mm Vent bezel Ø d System size Dimensions [mm] Ø mm Inspection bend A Spacers System size Dimensions [mm] Ø mm Ø a Components of the flexible single pipe system for a flexible flue Flue pipe, flexible Pipe lowering attachment Standard pack (length L) 12.5 or 25 m on a roll... - Page 47 Components of the plastic flue systems (cont.) System size Dimensions [mm] System size Dimensions [mm] Ø mm Ø mm Inspection piece (straight) Spacers Standard pack 5 pce Applicable to internal shaft dimensions 130 × 130 mm to 250 × 250 mm or Ø 150 mm to Ø 300 mm. System size Ø...
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Page 48: Components For Separate Ventilation Air And Flue Gas Routing - Vitoladens 300-W And 333-F
Components of the plastic flue systems (cont.) Components for separate ventilation air and flue gas routing — Vitoladens 300-W and 333-F Ventilation air pipe Balanced flue tee C 8 These pipes may be trimmed as required. 500/1000 Ventilation air bend (87º) System size Ø... -
Page 49: Systems
Components of the plastic flue systems (cont.) Flat roof collar C Aeration layer D Thermal insulation E Insulation Ø a F Ceiling G Vertical coaxial roof outlet System size Dimensions [mm] Ø mm Ø b A Gravel ballast layer B Insulation layer VIESMANN VITOLADENS, VITORONDENS... -
Page 50: Keyword Index
Keyword index Air inlet adaptor................41 Moisture-resistant chimney..............37 Approval certificate................6 Open flue operation................4 Balanced flue operation..............4 Balanced flue system..............10, 25 Building Regulations Approval [Germany]........4, 6 Roof elements..................48 Roof outlet, vertical................32 Routing flues over external walls.............29 Components, flue system..............37 Shaft dimensions................21 Flue gas high limit safety cut-out............5 Structural unit..................4 Flue systems ■... - Page 51 VIESMANN VITOLADENS, VITORONDENS...
- Page 52 Subject to technical modifications. Viessmann Werke GmbH&Co KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0 Shropshire, TF1 7YP, GB Fax: +49 6452 70-2780 Telephone: +44 1952 675000 www.viessmann.com Fax: +44 1952 675040 E-mail: info-uk@viessmann.com VIESMANN VITOLADENS, VITORONDENS...