Viessmann VITORONDENS 200-T Service Instructions Manual
Oil unit condensing boiler
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- Service instructions manual (32 pages) ,
- Installation instructions manual (28 pages) ,
- Technical manual (52 pages)
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Summary of Contents for Viessmann VITORONDENS 200-T
- Page 1 VIESMANN Service instructions for contractors Vitorondens 200-T Type J2RA, 67.6 to 107.3 kW Oil Unit condensing boiler For applicability, see the last page VITORONDENS 200-T Please keep safe. 5614 313 UAE 2/2013...
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Page 2: Safety Instructions
Observe the following when working on tem. this system: Replace faulty components only ■ National installation requirements with original Viessmann spare ■ Legal instructions regarding the pre- parts. vention of accidents ■ Legal instructions regarding environ- mental protection ■... - Page 3 Installing non-author- ised components and making non-approved modifications or conversions can compromise safety and may invalidate our warranty. For replacements, use only orig- inal spare parts supplied or approved by Viessmann.
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Page 4: Table Of Contents
Index Index Product information Intended use......................Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance.......... Further details regarding the individual steps............Parts lists Parts lists......................20 Overview of the assemblies................. 21 Heat exchanger assembly..................22 Boiler body assembly................... 23 Thermal insulation assembly................24 Commissioning/service reports................ -
Page 5: Product Information
Product information Intended use The appliance is only intended to be installed and operated in sealed unven- ted heating systems that comply with EN 12828, with due attention paid to the associated installation, service and operating instructions. It is only designed for the heating of water that is of potable water quality. -
Page 6: Commissioning, Inspection, Maintenance
Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance For further information regarding the individual steps, see the page indicated Commissioning steps Inspection steps Maintenance steps Page • • • 1. Commissioning the system........... • 2. Filling the heating system..........•... -
Page 7: Further Details Regarding The Individual Steps
Commissioning, inspection, maintenance Further details regarding the individual steps Commissioning the system Operating instructions, service instructions – control unit and burner 1. Check that the installation room vent is open. 2. Check the pre-charge pressure of the expansion vessel. If the pre-charge pressure of the expansion vessel is lower than the static system pressure, top up with sufficient nitrogen to raise the pre-... -
Page 8: Filling The Heating System
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Filling the heating system Fill water ■ An antifreeze additive suitable for heating systems can be Please note added to the fill water. The anti- Unsuitable fill water increases freeze manufacturer must ver- the level of deposits and corro- ify its suitability. -
Page 9: Draining The Heating System (If Required)
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Note Let the heating circuit pump run whilst filling in order to vent the indirect coils. A Filling/draining Draining the heating system (if required) Drain at filling/draining connector A. -
Page 10: Opening The Boiler Door
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Opening the boiler door lÖ... -
Page 11: Cleaning The Heating Surfaces
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the heating surfaces Boiler heating surface A Cleaning brush (accessories) 1. Clean the boiler heating surfaces with Manufacturer's instructions cleaning brush and vacuum cleaner. about the cleaning agent 2. Remove stubborn soot deposits with alkaline agents containing surfactant additives (e.g. - Page 12 Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Heating surface of the heat exchanger Never use a wire brush or sharp objects. Use plastic brushes if Please note required. Prevent stainless steel compo- nents that come into contact with hot gas from being scratched or otherwise damaged.
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Page 13: Checking Gaskets And Thermal Insulation Sections
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) When using cleaning agents, please Manufacturer's instructions note: about the cleaning agent ■ Combustion residues may create thin, yellow-brown surface stains as well as Note hard deposits that may only become In the case of severe contamination (e.g. -
Page 14: Fitting The Boiler Door
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Fitting the boiler door lÖ... -
Page 15: Separating The Neutralising System (If Installed) From The Boiler And Connecting The Drain Hose
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Separating the neutralising system (if installed) from the boiler and connecting the drain hose 1. Separate hose A to the neutralising 2. Connect drain hose C to the con- system from siphon B. densate drain of the siphon and run to a drainage system. -
Page 16: Checking The Connection On The Flue Gas Side For Leaks
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the connection on the flue gas side for leaks Note 3. Check the heat exchanger fixings for Traces of condensate indicate a leak. firm seating. 1. Remove thermal insulation hood 4. -
Page 17: Cleaning The Condensate Drain Pipe And Siphon And Reconnecting To The Drainage System
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Cleaning the condensate drain pipe and siphon and reconnect- ing to the drainage system Check that the hoses are routed without Note kinks and that the condensate can drain Always route the condensate pipe with a freely. -
Page 18: Checking The Expansion Vessel And System Pressure
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Checking the expansion vessel and system pressure 2. If the pre-charge pressure of the expansion vessel is lower than the static system pressure, top up with nitrogen until the pre-charge pres- sure is 0.1 to 0.2 bar (10 to 20 kPa) higher. -
Page 19: Instructing The System User
Commissioning, inspection, maintenance Further details regarding the individual steps (cont.) Instructing the system user The installer should instruct the user in the operation of the system. Operating and service documents 1. Complete and detach the customer registration card: ■ Hand system users their section for safekeeping. -
Page 20: Parts Lists
Parts lists Parts lists Ordering parts The following information is required: Standard parts are available from your ■ Serial no. (see type plate A) local supplier. ■ Assembly (from this parts list) ■ Position number of the individual part within the assembly (from this parts list) -
Page 21: Overview Of The Assemblies
Parts lists Overview of the assemblies A Type plate C Boiler body assembly B Heat exchanger assembly D Thermal insulation assembly... -
Page 22: Heat Exchanger Assembly
Parts lists Heat exchanger assembly 0001 Spring hooks (3 pce) 0015 Gasket set G 1¼ (5 pce) 0002 Boiler flue connection 0016 Heat exchanger 0003 Safety valve 0017 Diaphragm grommet 0004 Silencer 0018 Distributor, boiler flow/return 0005 Siphon, complete 0019 Heat exchanger support 0006 Thermal insulation, heat 0020 Compensator exchanger... -
Page 23: Boiler Body Assembly
Parts lists Boiler body assembly 0001 Hinge bracket 0006 Packing 16 x 12 x 2000 0002 Brush handle 0007 Packing 16 x 12 x 1000 0003 Cleaning brush 0008 Boiler door 0004 Sensor well 0009 Thermal insulation block 0005 Water distribution jet 0001 0003 0002... -
Page 24: Thermal Insulation Assembly
Parts lists Thermal insulation assembly 0001 Installation instructions 0009 Side panel, right 0002 Service instructions 0010 Top panel, back 0003 Spring hooks (3 pce) 0011 Side panel, left 0004 Edge protector 0012 Top panel, front 0005 Touch-up spray paint, Vitosilver 0013 Retaining bracket 0006 Touch-up paint stick, Vitosilver 0014 Vitorondens 200 logo... - Page 25 Parts lists Thermal insulation assembly (cont.) 0010 0015 0012 0004 0016 0013 0004 0003 0011 0004 0008 0014 0003 0007 0009 0001 0002 0005 0006 0017 0014...
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Page 26: Commissioning/Service Reports
Commissioning/service reports Commissioning/service reports Commissioning Service Service date: Service Service Service date: Service Service Service date: Service Service Service date: Service Service Service date:... -
Page 27: Specification
Specification Specification Rated heating output = 50/30 °C 67.6 85.8 107.3 = 80/60 °C CE designation CE-0035 CL 102 Power consumption ■ 100 % of rated heating output ■ 30 % of rated heating output Available draught mbar Flue gas temperature ■... -
Page 28: Certificates
Certificates Declaration of conformity We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm as sole respon- sible body that the product Vitorondens 200-T oil condensing boiler complies with the following standards: EN 267 EN 303 EN 15 034 EN 50 090-2-2... -
Page 29: Manufacturer's Certificate According To The 1St Bimschv [Germany]
Certificates Manufacturer's certificate according to the 1st BImSchV [Germany] We, Viessmann Werke GmbH&Co KG, D-35107 Allendorf, confirm that the following product meets the NO limits specified by first BImSchV Paragraph 6 (1): Oil Unit condensing boiler Vitorondens 200-T Allendorf, 27 January 2012 Viessmann Werke GmbH&Co KG... -
Page 30: Keyword Index
Keyword index Keyword index Boiler door Manufacturer's Declaration....29 ■ Fitting..........14 ■ Opening..........10 Neutralising system......15 Cleaning the heating surfaces...11 Commissioning........8 Parts list..........20 Connection on the flue gas side..16 ■ Boiler body........23 ■ Heat exchanger......22 ■ Thermal insulation......24 Declaration of Conformity....28 Siphon Expansion vessel......7, 18 ■... - Page 32 Applicability Serial no. (see boiler type plate): 7369078 Viessmann Middle East FZE Viessmann Werke GmbH&Co KG E-Wing, Office 603 D-35107 Allendorf HQ Building Telephone: +49 6452 70-0 Dubai Silicon Oasis Fax: +49 6452 70-2780 PO Box 341330 www.viessmann.com Dubai, UAE...