Viessmann VITOROND 200 Service Instructions Manual
Vd2a series oil-/gas-fired boiler heating input: 490 to 1096 mbh 144 to 321 kw
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Also See for VITOROND 200:
- Service instructions manual (36 pages) ,
- Installation instructions manual (28 pages) ,
- Technical data manual (24 pages)
Table of Contents
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Service Instructions
for use by heating contractor
Vitorond 200
VD2A Series
Oil-/Gas-fired boiler
Heating input:
490 to 1096 MBH
144 to 321 kW
VITOROND 200
5354 789 - 01 03/2015
Product may not be exactly as shown
IMPORTANT
Read and save these instructions for future
reference.
Please file in Service Binder
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Table of Contents
Related Manuals for Viessmann VITOROND 200
Summary of Contents for Viessmann VITOROND 200
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Page 1: Service Instructions
Service Instructions for use by heating contractor Vitorond 200 VD2A Series Oil-/Gas-fired boiler Heating input: 490 to 1096 MBH 144 to 321 kW VITOROND 200 Product may not be exactly as shown IMPORTANT Read and save these instructions for future reference. -
Page 2: Safety
Installers must follow local regulations with respect to installation of carbon monoxide detectors. Warranty Follow the Viessmann maintenance schedule of the Information contained in this and boiler in the “Service Instructions” manual. related product documentation must be read and followed. Failure to do... -
Page 3: Fiberglass Wool And Ceramic Fiber Materials
Safety Vitorond 200, VD2A Series Service Safety, Installation and Warranty Requirements (continued) H Fiberglass wool and ceramic fiber materials Suppliers of fiberglass wool products recommend the WARNING following precautions be taken when handling these materials: Inhaling of fiberglass wool and/or ceramic fiber Precautionary measures materials is a possible cancer hazard. -
Page 4: Table Of Contents
Table of Contents Vitorond 200, VD2A Series Service Page Safety Safety, Installation and Warranty Requirements ....2 Product documentation ...........2 Licensed professional heating contractor ....2 Contaminated air ...........2 Advice to owner ............2 Warranty ..............2 Carbon monoxide ...........2 Fresh air ...............2 Equipment venting ..........2 Fiberglass wool and ceramic fiber materials ....3... - Page 5 Two-stage burner ..........14 Model ..............14 Flue gas resistance ..........14 Weishaupt / Riello burners........15 Gas-fired ............15 Oil-fired ..............15 Vitorond 200 with Viessmann boiler controls ..15 Model ..............15 Input ..............15 Check Proper Operation of Door Safety Switch (Oil Burners Only) .............15 Maintenance Schedule ..........16 Maintenance ............16...
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Page 6: Important Regulatory And Safety Requirements
Instructing the system user Technical literature The installer of the system is responsible to ensure the Literature for the Vitorond 200 VD2A* boiler: system operator/ultimate owner is made familiar with the - Technical Data Manual functioning of the system, its activation, and its shut-down. -
Page 7: General Information
General Information Vitorond 200, VD2A Series Service About these Installation Instructions Take note of all symbols and notations intended to draw attention to potential hazards or important product information. These include “WARNING”, “CAUTION”, and “IMPORTANT”. See below. Warnings draw your attention to the presence of WARNING potential hazards or important product information. -
Page 8: Necessary Tools
H Approved leak detection fluid for natural gas and to the technical literature of other System Technology propane gas devices: H Installation Instructions for Viessmann boiler control Cleaning supplies H Installation Instructions for Viessmann indirect-fired hot H Hand brush water storage tank(s) -
Page 9: Customer Site Information
General Information Vitorond 200, VD2A Series Service Customer Site Information Please complete the information below. Site Name: Street: City: Tel.: Boiler Mfr.: Viessmann Series: Heating Input: Serial No.: Burner Mfr.: Series: Heating Input: Serial No.: Installing Contractor Firm: Technician: Address: Tel.:... -
Page 10: Inspection And Maintenance
Inspection and Maintenance Vitorond 200, VD2A Series Service Shut Down Heating System 1. Deactivate main power supply to heating system and secure against accidental reactivation. 2. Disconnect plug fA and lÖ from burner. 3. Close main oil or gas supply valve. -
Page 11: Clean Heat Exchanger, Flue Gas Collar And Chimney
Inspection and Maintenance Vitorond 200, VD2A Series Service Clean Heat Exchanger, Flue Gas Collar and Chimney 1. Clean flue gas passageways A and combustion chamber B with the supplied cleaning brush. Clean tight areas between ribs with the smaller cleaning brush. -
Page 12: Check Proper Operation Of Safety Header
Inspection and Maintenance Vitorond 200, VD2A Series Service Check Proper Operation of Safety Header Check pressure gage, air vent and pressure relief valve. Ensure pressure relief valve does not leak. Also ensure pressure relief valve operates in accordance with information provided by the manufacturer. -
Page 13: Clean Sight Glass Of Combustion Chamber Door
Inspection and Maintenance Vitorond 200, VD2A Series Service Clean Sight Glass of Combustion Chamber Door Check the gaskets and hose connection for leaks. Check Water Hardness Water treatment should be considered in areas where it is known that boiler feed water contains a high mineral content and hardness. -
Page 14: Check Combustion Air Supply
Inspection and Maintenance Vitorond 200, VD2A Series Service Check Combustion Air Supply Ensure an adequate supply of combustion and ventilation air is available. If an outside air duct is required, ensure it is installed. Note: See subsection entitled “Combustion air supply”... -
Page 15: Weishaupt / Riello Burners
The maximum input published for each boiler size cannot be exceeded. Vitorond 200 with Viessmann boiler controls To further protect the Vitorond 200, VD2A from dew- point corrosion, the following minimum inputs on a 2-stage burner must be adjusted for the first stage... -
Page 16: Maintenance Schedule
Inspection and Maintenance Vitorond 200, VD2A Series Service Maintenance Schedule Maintenance IMPORTANT The boiler must be cleaned at least once a year by a qualified heating contractor or service agency. Keep boiler and boiler room clear and free from combustible materials, gasoline and other flammable vapors and liquids. -
Page 17: Additional Information
VD2A-230 7160533 VD2A-270 7160534 Ordering Replacement Parts: Please provide boiler Model and Serial Number from rating plate when ordering replacement parts. Order replacement parts from your Viessmann distributor. Parts 201 Top panel, front 202 Front panel 203 Side panel (left) - Page 18 Additional Information Vitorond 200, VD2A Series Service Parts List (continued) Parts 001 Door hinge 028 Extension rod M10 355 mm 002 Door hinge stop 030 Plastic hose assembly 003 Tie rod, M12 031 Bolt 004 Nipple, d=87 mm 032 Insulation blanket, d=240 mm...
- Page 19 Additional Information Vitorond 200, VD2A Series Service Parts List (continued) Parts 033 Gasket, DN5 PN6 038 Gasket, 60 x 116 x 3 mm 351 Gasket, DN40 PN6 400 Installation fittings assembly 401 Pressure gage, 0-160 psi 2.5 402 Pressure relief valve...
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Page 20: Maintenance Record
Vitorond 200, VD2A Series Service Maintenance Record Maintenance/ Maintenance/ Maintenance/ Maintenance/ Maintenance/ Service Service Service Service Service Maintenance/ Maintenance/ Maintenance/ Maintenance/ Maintenance/ Service Service Service Service Service Maintenance/ Maintenance/ Maintenance/ Maintenance/ Maintenance/ Service Service Service Service Service Maintenance/ Maintenance/ Maintenance/...