Related Manuals for Viessmann Vitorond 200 Series
Summary of Contents for Viessmann Vitorond 200 Series
- Page 1 VIESMANN Service instructions for contractors Vitorond 200 Type VD2, 320 to 1080 kW Oil/gas boiler VITOROND 200 Please keep safe. 5692517 GB 9/2018...
- Page 2 Danger system. Hot surfaces and fluids can lead to burns or Replace faulty components only with genuine scalding. Viessmann spare parts. Before maintenance and service work, switch ■ OFF the appliance and let it cool down. ■ Never touch hot surfaces on the boiler, burner,...
- Page 3 For replacements, use only original spare parts supplied or approved by Viessmann. Safety instructions for operating the system If you smell gas Condensate Danger...
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Page 4: Table Of Contents
Index Index 1. Information Symbols ....................Intended use ..................Product information ................2. Commissioning, inspec- Steps - commissioning, inspection and maintenance ......tion, maintenance 3. Parts lists Ordering parts ..................15 Boiler door ..................... 16 Boiler sections ..................18 Back of boiler ..................20 Flange elements .................. -
Page 5: Symbols
Information Symbols The steps in connection with commissioning, inspec- Symbol Meaning tion and maintenance are found in the "Commission- Reference to other document containing ing, inspection and maintenance" section and identified further information as follows: Step in a diagram: Symbol Meaning The numbers correspond to the order in Steps required during commissioning... -
Page 6: Product Information
Information Product information Vitorond 200, type VD2 ■ Fuels: Fuel oil and natural gas ■ Permissible operating pressure 6 bar (0.6 MPa) ■ Rated heating output 320 to 1080 kW... - Page 7 Commissioning, inspection, maintenance Steps - commissioning, inspection and maintenance Commissioning steps Inspection steps Maintenance steps Page • • 1. Commissioning the system....................• 2. Shutting down the system • 3. Opening the boiler door and cleaning cover..............• 4. Withdrawing and cleaning the turbulators..............•...
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Page 8: Commissioning The System
Commissioning, inspection, maintenance Commissioning the system Operating and service instructions for the control 13. Once the flow temperature has been reached, unit and the burner successively switch on the heat consumers. Switch the burner over to automatic mode. 01. Close the gas shut-off valve and open the boiler door. -
Page 9: Withdrawing And Cleaning The Turbulators
Commissioning, inspection, maintenance Opening the boiler door and cleaning cover (cont.) Fig. 1 Withdrawing and cleaning the turbulators Fig. 2 Only up to 860 kW... -
Page 10: Cleaning The Heating Surface, Flue Outlet And Flue
Commissioning, inspection, maintenance Cleaning the heating surface, flue outlet and flue Fig. 3 1. Clean flues and combustion chamber with 2. Remove combustion residues from the flue and the the brushes. flue outlet through the cleaning apertures in flue Clean the spaces in between and the fins with the outlet using a vacuum cleaner. -
Page 11: Checking The Pressure Switch Function
Commissioning, inspection, maintenance Inserting the turbulators, fitting the boiler… (cont.) Fig. 4 Only up to 860 kW: Insert the appropriate number of turbulators into each hot gas channel of the third pass (see page 19). Insert approx. of the first turbulator ⅔... -
Page 12: Used (Dcc System)
Commissioning, inspection, maintenance Checking the temperature controller setting if a building management system is used (DCC system) Please note Shutting down from full load can result in high material stress and material damage. If a system with a higher ranking building man- agement system takes over the temperature control of the boiler, adjust the settings at the temperature controller TR. -
Page 13: Cleaning The Sight Glass In The Boiler Door
Commissioning, inspection, maintenance Cleaning the sight glass in the boiler door Fig. 5 Check the gaskets and hose connection for tightness. Checking the mixer for ease of operation and tightness 1. Remove the motorised lever from the mixer han- 3. Check the mixer for leaks. Replace the O-rings if dle. -
Page 14: Instructing The System User
Commissioning, inspection, maintenance Adjusting the burner (cont.) Rated heating out- Minimum heating output to be set (burner stage 1) 1080 Operation with burner load < 60 % The minimum boiler water temperature for oil operation Set the minimum heating output for the base load is 60 °C and for gas operation 65 °C. -
Page 15: Ordering Parts
Parts lists Ordering parts The following details are required when ordering parts: ■ Serial no. (see type plate ■ Position number of the part (from this parts list) Parts not shown 0167 Set of studs 0300 Thermal insulation accessories 0301 Decorative strip 0302 Touch-up spray paint, Vitosilver, 150 ml can... -
Page 16: Boiler Door
Parts lists Boiler door 023 014 Fig. 6... - Page 17 Parts lists Boiler door (cont.) Pos. Part 0009 Boiler door 0010 Thermal insulation mat 35 x 467 x 467 0011 Thermal insulation mat, 3-part 0012 Door insulation 0014 Hose nozzle 1/4" 0015 Hose 800 mm 0016 Sight glass with gaskets 0017 Sight tube/test pipe plug 0018...
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Page 18: Boiler Sections
Parts lists Boiler sections Fig. 7... - Page 19 Parts lists Boiler sections (cont.) Pos. Part 0001 Hinge pin 0002 Anchor rod 480 mm 0003 Anchor rod 610 mm 0004 Connector 0005 Packing cord 12 mm 0006 Adjusting cam 0007 Centre section 0008 Front section 0013 Packing cord 16 x 16 mm 0019 Turbulator Number per 3rd pass:...
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Page 20: Back Of Boiler
Parts lists Back of boiler Fig. 8... - Page 21 Parts lists Back of boiler (cont.) Pos. Part 0026 Diverter block 0027 Cleaning cover 0031 Flue outlet 0032 Blank plate 0033 Handle 0034 Extension 355 mm for 380 - 630, 950, 1080 kW 0035 Extension 1000 mm for 380, 500, 560, 700, 780, 950, 1080 kW 0036 Extension 1100 mm for 320, 440, 630, 780, 860, 1080 kW 0042...
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Page 22: Flange Elements
Parts lists Flange elements Fig. 9... - Page 23 Parts lists Flange elements (cont.) Pos. Part 0025 Back section 0028 Sensor well, 4-fold 0037 Flanged element 0038 3-fold intermediate element for 380, 500, 630, 700, 780, 950, 1080 kW 0039 4-fold intermediate element for 440, 560, 780, 860, 1080 kW 0040 2-fold end element for 380, 440, 630 kW 0041...
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Page 24: Thermal Insulation, Casing
Parts lists Thermal insulation, casing Fig. 10 Boiler control unit Burner cables... - Page 25 Parts lists Thermal insulation, casing (cont.) Pos. Part 0200 Front panel 0202 Fascia 0203 Rail, left 0208 Top panel, front 0211 Joining plate 0212 Spacer 0214 Side panel 628 mm 0216 Crossbar 0217 Thermal insulation jacket, front 0223 Thermal insulation mat, bottom...
- Page 26 Parts lists Thermal insulation, casing 320 kW Fig. 11 Type plate Layout of panels and thermal insulation mat...
- Page 27 Parts lists Thermal insulation, casing (cont.) Pos. Parts 0201 Strip 0204 Rail, right 0205 Retaining bracket, back 0206 Back panel, right 0207 Back panel, left 0209 Top panel, centre 0211 Joining plate 0212 Spacer 0213 Side panel 502 mm 0214 Side panel 628 mm 0215 Side panel 755 mm...
- Page 28 Layout of panels and thermal insulation Layout of panels and thermal insulation 380 kW 560 kW 440 kW 500 kW Fig. 12...
- Page 29 Layout of panels and thermal insulation Layout of panels and thermal insulation (cont.) 630 kW 215 221 700 kW 780 kW Fig. 13...
- Page 30 Layout of panels and thermal insulation Layout of panels and thermal insulation (cont.) 860 kW 950 kW 1080 kW Fig. 14 Pos. Part 0208 Top panel, front 0209 Top panel, centre 0210 Top panel, back 0213 Side panel 502 mm 0214 Side panel 628 mm 0215...
- Page 31 Layout of panels and thermal insulation Layout of panels and thermal insulation (cont.) Pos. Part 0217 Thermal insulation jacket, front 0218 Thermal insulation jacket, front 0219 Thermal insulation jacket, back 0220 Thermal insulation jacket, back 0221 Thermal insulation jacket, back...
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Page 32: Water Quality Requirements
Water quality Water quality requirements Note Observation of the following requirements is a neces- sary condition for safeguarding your warranty rights. The warranty excludes damage due to corrosion and scaling. Prevention of damage due to scaling Prevent excessive scale build-up (calcium carbonate) on the heating surfaces. -
Page 33: Prevention Of Damage Due To Corrosion On The Water Side
Water quality Water quality requirements (cont.) If limescale deposits have formed because of a failure It is essential that the incorrect operating parameters to observe the requirements of Guideline VDI 2035 the are corrected to prevent renewed formation of exces- service life of the installed heating appliances will, in sive scale deposits. -
Page 34: Fill And Top-Up Water Table
Commissioning/service reports Fill and top-up water table Meter Fill and top- Total water Total hardness pH value Water treatment Date reading up water volume Feedwater Boiler wa- Medium Dosing volume Maintenance/service Commissioning Maintenance/service Maintenance/service Date: Commissioning Maintenance/service Maintenance/service Date: Commissioning Maintenance/service Maintenance/service Date:... - Page 35 Commissioning/service reports Maintenance/service (cont.) Commissioning Maintenance/service Maintenance/service Date: Commissioning Maintenance/service Maintenance/service Date:...
- Page 36 Specification Specification Rated heating output Product ID In accordance with the Effi- ■ CE-0085AS0002 – – – ciency Directive According to Gas Appliances ■ CE-0085 Directive In accordance with the Pres- ■ CE-0036 sure Equipment Directive Pressure drop on the hot gas side mbar Required draught...
- Page 37 Specification Specification (cont.) Rated heating output 1080 Standard seasonal efficiency [to DIN] At heating system temperature 88 (H ) [gross cv] 75/60 °C (for operation with fuel oil) Standby loss q 0.18 0.17 0.16 0.14 0.13 0.13 B,70...
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Page 38: Final Decommissioning And Disposal
Final decommissioning Final decommissioning and disposal Viessmann products can be recycled. Components For decommissioning the system, isolate the system and substances from the system are not part of ordi- from the power supply and allow components to cool nary household waste. -
Page 39: Eu Declaration Of Conformity
DIN V 4701-10, as specified by the EnEV [Germany] (see Specification table). Manufacturer's certificate according to the 1st BImSchV We, Viessmann Werke GmbH & Co. KG, D-35107 Allendorf, confirm that the named product meets the condi- tions specified by the 1st German Immissions Order (BImSchV): ■... -
Page 40: Keyword Index
Water quality check............ 12 Layout of panels ............28 Water quality requirements........32 Manufacturer's certificate........... 39 Mixer, checking for ease of operation and tightness.. 13 Viessmann Werke GmbH & Co. KG Viessmann Limited D-35107 Allendorf Hortonwood 30, Telford Telephone: +49 6452 70-0...