Installing The Automated System; Preliminary Checks; Mechanical Installation; Masonry For Foundation Plate - Genius falcon m User Manual

5. INSTALLING THE AUTOMATED SYSTEM

5.1. PRELIMINARY CHECKS

To ensure safety and an efficiently operating automatic system, make
sure the following conditions are observed:
• The structure of the door must be suitable to be automated. Specifical-
ly, the wheel diameter must be in relation to the weight of the gate to
be automated; an upper guide must be present; travel-limit mechani-
cal stops must be fitted to prevent the gate derailing.
• The soil must permit sufficient stability for the foundation plinth.
• There must be no pipes or electrical cables in the plinth excavation
area.
• If the gearmotor is exposed to passing vehicles, install, if possible, ad-
equate means of protection against accidental impact.
• Check if an efficient earth socket is available for connecting the gear-
motor.
• Make sure that there is sufficient space around the operator to enable
all the installation jobs and subsequent maintenance work to be
smoothly carried out.

5.2. MASONRY FOR FOUNDATION PLATE

1. Assemble the foundation plate as
in Fig. 4.
2. The foundation plate must be
located as shown in Fig. 5 (right
closing) or Fig. 6 (left closing) to
ensure correct meshing between
rack and pinion.
When positioning the plate,
leave the Ø 80 hole for rout-
ing the sheaths on the left, as
shown in Fig. 5-6 ref. .
Fig. 5
3. Make a foundation plinth as in Fig. 7 and wall the foundation plate,
providing one or more sheaths for routing the electrical cables. Using
a spirit level, check if the plate is perfectly level. Wait for the cement
to set.
4. Prepare the electrical cables for connection to the accessories and
the electrical power supply as shown in Fig. 3.
To facilitate making the connections, make the cables come out
by about 40 cm from the foundation plate hole (Fig. 5-6 ref. ).
Fig. 4
Fig. 6
Fig. 7

5.3. MECHANICAL INSTALLATION

 Remove the motor cover, fully unscrewing the 2 upper securing screws
(Fig. 8 ref. ).
 Rotate the cover by about 30° and pull upward.
 Withdraw the 2 lateral protective devices (Fig.8 ref. ).
 Fit the operator on the plate, using
the supplied washers and nuts as
shown in Fig.9.
During this operation, route the
cables through the slot on the
operator's reduction element .
 Adjust the height of the feet and the
distance from the gate - refer
to Fig. 10.
This operation is necessary to
secure the rack correctly and
to enable you, in future, to
make any height adjustments
to the motor.
 Tighten the gearmotor securing screws.
 Prepare the operator for manual operation as described in chapter 8.
5.4. INSTALLING THE RACK
5.4.1. STEEL RACK TO BE WELDED (F
 Fit the three threaded pawls on the rack
element, positioning them on the upper
part of the slot. In this way the clearance
on the slot will enable any adjustments
long-term.
 Manually move the leaf to its opening
position.
 Lay the first piece of rack level on the
pinion and weld the threaded pawl on
the gate as shown in Fig.13.
 Manually move the gate, checking if the
rack is resting on the pinion and weld the second and third pawls.
 Fit another rack element next to the previous one, using a piece of
rack, as shown in Fig.14 ref. , to synchronise the teeth of the two
elements.
 Move the gate manually and weld the three threaded pawls. Carry on
like this until you have fully covered the gate.
Do not allow any superfluous sections of rack to project from the
gate.
8
Fig. 8
Fig. 9
Fig. 10
.11)
IG
Fig. 11