Installation
NOTE:
Welding symbols
●
: 2-Plate spot welding
: 3-Plate spot welding
: 4-Plate spot welding
: MAG plug welding
: MAG welding
L=Welding length unit: mm (in)
( ): The number of welds
●
1. Set the new rear frame (A) and the floor middle
crossmember (B).
Both sides: Secure the new rear frame and the rear
inner panel (C) with the mounting bolts (D).
Right side: Secure the new rear frame and the floor
front extension (E) with the mounting bolt (F) from
under the rear frame.
Measure the rear frame diagonally.
C
D
A
6 x 1.0 mm
Right side
Front
F
6 x 1.0 mm
B
E
A
2. Check the body dimensions.
Front floor and rear floor, under view (see page
●
4-18)
Inside sill positions (see page 4-19)
●
Repair chart, top view (see page 4-20)
●
Repair chart, side view (see page 4-22)
●
3. Tack weld the new parts into position, and check the
rear suspension position.
4. Weld the rear floor crossmember extension (A).
(1)
(4)
5. Set the third row seat mount panel (A), secure it with
the bolts (B), and set the third-seat pan (C).
C
6. Clamp the floor rear crossmember, and temporarily
install the rear bumper beam. Set floor rear
extensions A and B.
7. Check the body dimensions.
Passenger's compartment (see page 4-9)
●
Rear pillar gutter and floor rear crossmember
●
positions (see page 4-12)
Tailgate opening (see page 4-14)
●
A
B
A
10 x 1.25 mm
(cont'd)
3-61