Zinc-Plated Steel Plate Repair - Honda 2011 Odyssey Body Repair Manual

Zinc-Plated Steel Plate Repair

The zinc-plated steel plate used in some panels of the Odyssey require different repair techniques than ordinary steel
plate. Refer to Front Body Construction (see page 1-12), Roof and Side Panel Construction (see page 1-14), and Floor and
Rear Body Construction (see page 1-16) for the locations of the zinc-plated panels.
ZINC PLATING (5－6 microns)
1. Before spot welding the zinc-plated steel plate, remove the paint from both sides of the flange to be welded. Apply
spot sealer to the flange before welding.
NOTE: Seal the sanded surfaces thoroughly to prevent rust.
2. Before applying putty or body filler to the zinc-plated steel plates, sand the zinc plating thoroughly to promote
adhesion and prevent blistering.
NOTE: Use only epoxy-based putties and fillers on zinc-plated steel plates, and follow the manufacturer's
specifications.
3. When doing paint work, protect the ground wire and the ground wire mounting hole threads with a bolt or a plug.
SPECIAL BOLT
PLUG
STEEL PLATE
GROUND
WIRE
GROUND WIRE
MOUNTING HOLE
1-19