Installation - Honda 2011 Odyssey Body Repair Manual

Installation

NOTE:
Welding symbols
●
: 2-Plate spot welding
: 3-Plate spot welding
: 4-Plate spot welding
: MAG plug welding
: MAG welding
L=Welding length unit: mm (in)
( ): The number of welds
●
1. Clamp the new rear combination adapter, and tighten
the mounting bolts.
2. Rough-cut the rear side outer panel repair part, and
clamp it to the body.
3. Check the body dimensions.
Door hinge positions (see page 4-7)
●
Sliding door female guide and striker positions (see
●
page 4-8)
Passenger's compartment (see page 4-9)
●
Sliding door rail lower support positions (see page
●
4-10)
Rear pillar gutter and floor rear crossmemer
●
positions (see page 4-12)
Windshield and door openings (see page 4-13)
●
Tailgate opening (see page 4-14)
●
4. Temporarily install the sliding door, the tailgate, and
the quarter glass, then check for differences in level
and clearance.
Check the external parts fitting positions (see page
4-15). Make sure the body lines flow smoothly.
5. Trim the cut and joint areas of the outer panel repair
part as needed, and prepare the butt-welding
connections. Remove the outer panel repair part.
6. Weld the patches (A) at the cut sections of the body
side outer panel (B).
Quarter pillar section
(4)
A
Rear pillar section
B
(9)
Side sill section
B
30 mm
(1.18 in)
(4)
7. Clamp the outer panel repair part, and recheck the
clearance and alignment of the sliding door, the
quarter glass, and the tailgate. Tighten the mounting
bolts.
B
40 mm
(1.57 in)
40 mm
(1.57 in)
A
A
(cont'd)
3-47