Installation - Honda 2011 Odyssey Body Repair Manual

Installation

NOTE:
Welding symbols
●
: 2-Plate spot welding
: 3-Plate spot welding
: 4-Plate spot welding
: MAG plug welding
: MAG welding
L=Welding length unit: mm (in)
( ) and ( )*: The number of welds
●
1. Set the new the roof front rail (A), roof arch D, and the
rear roof rail (B). Clamp the new roof panel (C), and
tighten the mounting bolts (E).
C
A
2. Check the body dimensions.
Roof rail positions (see page 4-11)
●
Windshield and door openings (see page 4-13)
●
Tailgate opening (see page 4-14)
●
Passenger's compartment (see page 4-9)
●
Door hinge positions (see page 4-7)
●
3. Tack weld the new roof front rail, roof arch D, and the
rear roof rail.
4. Temporarily install the roof moldings, the windshield,
the tailgate, the front doors, and the sliding doors,
then check for differences in level and clearance.
Check the external parts fitting positions (see page
4-15). Make sure the body lines flow smoothly.
B
D
Front
E
6 x 1.0 mm
9.3 N·m
(0.95 kgf·m, 6.9 lbf·ft)
5. Remove the roof panel, and weld the roof front rail
(A), roof arch D, and the rear roof rail (B).
(ᤝ)*: Welding position with roof arch D (USIBOR
1500). Confirm a spot welding condition (see page
1-23).
A
D
(1)
(2)
(4)
(ᰠ)*
B
(1)
(1)
Front
(cont'd)
3-43