Installation
NOTE:
Welding symbols
●
: 2-Plate spot welding
: 3-Plate spot welding
: 4-Plate spot welding
: MAG plug welding
: MAG welding
L=Welding length unit: mm (in)
( ): The number of welds
●
1. Cut the left side of the inner crossmember (A), and
remove the floor crossmember extensions (B) from
both sides of the the new floor rear crossmember (C).
B
A
2. Install the new crossmember separator (A) on the
right side inner crossmember (B).
NOTE: Apply the sealer (C) all the way around the
separator and to the right side outer crossmember (D)
without gaps.
Right side
B
A
D
C
3. Apply the sealer on the left side outer crossmember
(E) at the body side separator location.
C
B
Left side
C
E
4. Apply the sealer (A) to the left crossmember separator
(B) on the body side.
Left side
B
A
5. Apply the sealer on the right side rear inner panel (C)
at the separator location.
6. Bend the lower edge of the right rear combination
adapter (A) and the rear pillar stiffener (B). Bend the
weld flange of the new outer crossmennber (C)
inward.
Insert the right side of the outer crossmember inside
of the rear pillar stiffener, and insert the left side of the
outer crossmember (D) inside of the left rear
combination adapter from the bottom, then set the
floor rear crossmember (E) in the body.
D
Right side
C
Front
A
A
B
C
E
(cont'd)
3-53