Water Pump; Oil Screen; Clutch Cover - KTM 2003 950 Adventure Repair Manual

1
2
5
6

Water pump

– Remove the water pump cover
NOTE: also remove the 2 dowel pins used to keep the water pump
cover in a central position.
– Hold the water pump wheel with special tool 600.29.082.000,
remove the bolt
shaft.
NOTE:
– The bolt and the water pump wheel only need to be removed if the
water pump will be serviced. They do not need to be removed if you
are only dismounting the clutch cover.
– If the water pump wheel cannot be removed because it is being held
by residual thread adhesive, the water pump shaft and the water
pump wheel can be pressed out from the inside later.
3
I
F YOU TRY TO LOOSEN THE BOLT ON THE WATER PUMP WITHOUT USING SPECIAL
TOOL
OR WATER PUMP SHAFT

Oil screen

– Remove the oil screen cover
– Carefully pull the oil screen
pliers.
4

Clutch cover

– Remove the bolts and detach the inner clutch cover together with
the outer clutch cover. Be careful not to lose the dowel pins.
NOTE:
– The outer clutch over can remain on the inner clutch cover if you
also remove the bolt
– If the case bolt for the blocking hole is still mounted, it must also be
removed.
– A vibration damper
2005 model; do not loosen the screw
I
F THE SCREW ON THE VIBRATION DAMPER IS LOOSENED
COVER WITH A VIBRATION DAMPER OR THE OLD CLUTCH COVER WITHOUT THE
VIBRATION DAMPER MUST BE USED SINCE THE SELF
ADEQUATELY SECURED
THE SCREW CAN BECOME LOOSE AND DAMAGE THE ENGINE
7
8
and pull the water pump wheel
2
! CAUTION
600.29.082.000,
YOU MAY BREAK THE DRIVER ON THE BALANCER SHAFT
.
4
5
on the outer clutch cover.
6
is mounted in the outer clutch cover from the
7
! CAUTION
. I
F YOU REMOUNT THE VIBRATION DAMPER WITH THE SCREW
, discard the O-ring gasket.
1
3
!
.
out of the clutch cover with a pair of
.
8
!
,
A NEW OUTER CLUTCH
-
8
CUTTING SCREW
.
4-8
off of the
CANNOT BE
,