Transmission Installation - Polaris 2005 SPORTSMAN 500 Servise Manual

Stabilizer Mounting Bolts
16. Remove front support bracket.
Forward
Front Transmission
Support Bracket
17. Remove bottom transmission bolts as shown in
Illustration below.
through the skid plate.
Remove
bolts
18. Lift and remove transmission out right side of
frame.
The bolts are accessible
TRANSMISSION
INSTALLATION
1. Apply Polaris Premium All Season Grease (PN
2871423) to splines of front output shaft ,install
new O-ring in prop shaft, insert output shaft into
prop shaft.
2. Rotate transmission into place from right side of
frame.
3. Loosely install bottom transmission bolts.
Remove
bolts
4. Install the front transmission support bracket and
stabilizer support bracket.
Stabilizer Mounting Bolts
TRANSMISSION
8.5