Transmission Assembly - Polaris 2005 SPORTSMAN 500 Servise Manual

TRANSMISSION
35. To remove the remaining bearing on the snorkel
shaft (U), remove the retaining ring and press the
bearing off.

TRANSMISSION ASSEMBLY

1. Install all new seals in the gearcases. Use the
Rear Output Seal Driver (PN 2871698) and Rear
Driveshaft Seal Guide (PN 2871699) to install the
seals into the gearcases. See illustration 1 to
identify seals for replacement.
LH Gearcase
Cover Seals
Gearcase Seal
2. Reverse the disassembly procedure for the
assembly of the snorkel shaft assembly.
8.14
U
Snorkel Seal
ILL 1
3. Inspect the output gear assembly (A), replace
bearings if needed. Inspect the 91T gear for nics ,
chips, or abnormal worn teeth.
A
4. Install 2 new O--rings onto the snorkel tube. Apply
a white lithium grease onto the O--rings and
threads of the snorkel tube.
5. Install the snorkel shaft assembly into the
gearcase. Install the snorkel shaft assembly in
until the second O--ring is contacting the
gearcase, but is still visible.