Polaris 2005 SPORTSMAN 500 Servise Manual page 202

FINAL DRIVE
5. Install the output hub (A) into the gearcase
housing. The output hub should spin freely.
A
6. Install the other output hub (B) and thrust bearing
(C) into the output cover. Apply a small amount of
grease onto the thrust bearing.
B
7. Install the armature plate (D) and spacer washer
(E) into the output cover. NOTE:
backlash plate in in place.
E
D
8. Install the retaining ring (F) into the output cover.
Be sure the retaining ring is properly seated into
the cover.
7.14
9. Install the ring gear onto the output hub on the
C
10. Install the rollers and roll cage into the ring gear.
Be sure
Backlash Plate
11. Install the output cover assembly onto the main
NOTE: Be sure armature plate tabs are placed into
the slots on roll cage. (See Reference Photo)
F
output cover.
Insert the rollers as the roll cage is installed.
gearcase.
G