Front Storage Installation - Polaris 2005 SPORTSMAN 500 Servise Manual

FRONT STORAGE
INSTALLATION
A
B
C
Inserts
D
- - T- -25 Screw
C. 10 in.lbs. (1.13 Nm)
A. 14 ft.lbs. (19 Nm)
B. 10 in.lbs. (1.13 Nm)
1. Place the front storage rack onto the frame.
2. Install the four bolts (A) into the inside of the
compartment hand tight.
3. Install the four screws and washers (B) (T--25)
under the fender area (2 each side).
4. Install the four screws (C) (T--25) into the front
fender area of the storage box (2 each side).
5. Install the two screws (D) into the rear area of the
cab (if removed).
6. Install the two plastic inserts (E) into the front cab
(if removed).
7. Torque all bolts and screws according to the
illustration.
8. Install the front radiator cap cover (E) and shock
tower covers (F).
Front Storage
E
C
B
Front Cab
D. 24 in.lbs. (2.7 Nm)
BODY / STEERING / SUSPENSION
F
E
REAR RACK REMOVAL/
INSTALLATION
A
A
A
A
B
C
- - T- -27 Screw
A. 36 in.lbs. (4 Nm)
B. 18 in.lbs. (2 Nm)
1. Remove the six (A) T27 screws and two bolts (B)
that secure the rear rack to the rear cab and
frame.
2. Lift the rear rack from the ATV. Remove the two
rack spacers (C).
B B
C
5.7