Polaris 2005 SPORTSMAN 500 Servise Manual page 165

2. Install moveable sheave onto fixed sheave.
3. Install spider spacers. Use same quantity and
thickness as were removed.
4. Compress spider buttons for each tower and
install spider, making sure that "X", or the marks
that were made earlier, on spider aligns with "X",
or the marks that were made earlier on the
moveable sheave.
5. Torque spider to specification using the holding
fixture and spider tool.
motion to avoid damage to the stationary sheave.
Refer to Page 6.3 for torque specification.
CAUTION:
Be sure the spider spacer washers are fully seated in
the recessed area of the spider. Any misalignment will
alter clutch balance. Inverting the clutch while initially
tightening the spider will help position the washers.
NOTE: EBS Drive Clutch does not
have spacer washers
Spacer washers
6. Reinstall shift weights using new lock nuts on the
bolts.
Torque with smooth
7. Reinstall clutch spring.
Nut on trailing side
8. Reinstall cover, aligning bosses on the tower and
cover. Torque cover bolts evenly to specification
Spider Torque:
200 ft. lbs. (271 Nm)
Cover Screw Torque:
90 in. lbs. (10.4 Nm)
CLUTCHING
Engine
Rotation
6.13