Installing The Transmission - Yamaha 2002 TDM900 Service Manual

TRANSMISSION
3. Check:
S transmission gears
Blue discoloration/pitting/wear ! Replace
the defective gear(s).
S transmission gear dogs
Cracks/damage/rounded edges ! Replace
the defective gear(s).
4. Check:
S transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect ! Reassemble the transmission
axle assemblies.
5. Check:
S transmission gear movement
Rough movement ! Replace the defective
part(s).
6. Check:
S circlips
Bends/damage/looseness ! Replace.
EAS00429

INSTALLING THE TRANSMISSION

1. Install:
S main axle assembly 1
NOTE:
When installing the main axle assembly, use a
pin 2 to align the bearing housing bolt hole with
the corresponding hole in the lower crankcase.
2. Install:
S bearing housing 1
NOTE:
After tightening the bearing housing bolts, stake
the outer edge of each bolt head with a center
punch 2 to prevent them from loosening.
5-94
ENG
12 Nm (1.2 mSkg)