Related Manuals for Toro Greensmaster Flex 1800 04040
Summary of Contents for Toro Greensmaster Flex 1800 04040
- Page 1 Form No. 3389-151 Rev B Greensmaster ® Flex ™ 1800/2100 Traction Unit Model No. 04040—Serial No. 315000001 and Up Model No. 04041—Serial No. 315000001 and Up g018274 *3389-151* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Serial No. the muffler assembly. Genuine Toro spark arresters are approved by the USDA This manual identifies potential hazards and has safety Forestry Service. messages identified by the safety alert symbol...
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Page 3: Table Of Contents
Contents Storage ................35 Safety ................4 Safe Operating Practices........... 4 Toro Mower Safety ..........5 Sound Power Level ..........6 Sound Pressure Level..........6 Vibration Level ............6 Safety and Instructional Decals ......... 6 Setup ................9 1 Installing the Cutting Unit to the Traction Unit ..............10... -
Page 4: Safety
Do not operate the engine in a confined space where above sea level you will need to obtain the high-altitude dangerous carbon monoxide and other exhaust gasses kit. See your Authorized Toro Dealer. can collect. • Mow only in daylight or in good artificial light. -
Page 5: Toro Mower Safety
Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate The following list contains safety information specific to Toro the machine; seek shelter. products or other safety information that you must know that •... -
Page 6: Sound Power Level
Sound pressure level was determined according to the moving parts. Keep everyone away. procedures outlined in EN ISO 5395:2013. • To ensure safety and accuracy, have an Authorized Toro • Model 04041: Distributor check the maximum engine speed with a This unit has a sound pressure level at the operator’s ear... - Page 7 120-9571 120–2769 1. Lower the lever to disengage the traction. 1. Toxic gas inhalation 4. Warning—disconnect the hazard—do not operate spark plug wire and read indoors. the instruction before servicing or performing maintenance. 2. Explosion hazard—stop 5. Hot surface/burn 120-9570 the engine and keep away hazard—do not touch from open flames when...
- Page 8 120-9593 1. Read the Operator's Manual. 4. Warning—stay away from moving parts, keep all guards and shields in place. 2. Warning—do not operate the machine unless you are trained. 5. Do not tow the machine. 3. Thrown object hazard—keep bystanders a safe distance from the machine.
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Page 9: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Bolt, 3/8 x 3/4 inch Install the cutting unit to the traction unit. Handle retainer Install the handle retainers. Hair pin cotter Transport wheels (Optional Transport Install the transport wheels. -
Page 10: Installing The Cutting Unit To The Traction Unit
Note: Determine the left and right sides of the machine from the normal operating position. Installing the Cutting Unit to the Traction Unit Parts needed for this procedure: Figure 4 Bolt, 3/8 x 3/4 inch 1. Transmission coupling Procedure 4. Maneuver the traction unit frame (Figure 5) forward until it engages the cutting unit pivot arms. -
Page 11: Installing The Handle Retainers
Installing the Handle Retainers Installing the Transport Wheels Parts needed for this procedure: Parts needed for this procedure: Handle retainer Transport wheels (Optional Transport Wheel Kit, Hair pin cotter Model 04123) Procedure Procedure 1. While supporting the handle, remove the cable ties 1. -
Page 12: Checking The Engine-Oil Level
3. Rotate the wheel back and forth until it slides 2. Guide the basket lip between the cutting unit side completely onto the axle and the locking clip is secured plates and over the front roller (Figure in the groove on the axle shaft. 3. -
Page 13: Product Overview
Throttle Control Product Overview The throttle control (Figure 12 Figure 13) is located on the right rear side of the control panel. Rotate the throttle to regulate the engine speed. The lever connects to and operates the throttle linkage to the carburetor. The engine speed can be varied from 1565 ±100 rpm to 3265 ±75 rpm. -
Page 14: Choke Lever
Figure 15 1. Parking brake latch 2. Service brake Parking-Brake Latch Figure 14 The parking-brake latch (Figure 15) is used in conjunction with the service brake. With the service brake engaged, rotate 1. Neutral 3. Traction drive-engaged the parking brake latch toward the brake handle and release (transport) the service brake onto the latch to hold the service brake in 2. -
Page 15: Recoil Starter
Recoil Starter Pull the recoil-starter handle (Figure 18) to start the engine. g018267 Figure 16 1. Choke lever in choke position g018268 Figure 18 1. Recoil starter Fuel Shut-off Valve The fuel shut-off valve (Figure 17) is located on the engine. The valve has two positions: Closed and Open. - Page 16 G018142 Figure 21 1. Kickstand—storage 3. Kickstand—service position position 2. Locking pin g018793 Figure 19 1. Lower center machine 2. Kickstand loop handle Figure 20 1. Kickstand 2. Kickstand loop • To prevent the unit from tipping backwards when removing the reel, lower the kickstand and push in the locking pin to lock it in the service position (Figure 21).
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Page 17: Specifications
Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved • Do not add oil to gasoline. -
Page 18: Adjusting The Handle Height
DANGER WARNING In certain conditions, gasoline is extremely Gasoline is harmful or fatal if swallowed. Long-term flammable and highly explosive. A fire or explosion exposure to vapors can cause serious injury and from gasoline can burn you and others and can illness. -
Page 19: Adjusting The Handle Angle
Adjusting the Throttle Control 1. Remove the console cover. 2. Loosen the 2 fasteners securing the throttle control (Figure 25). Figure 23 1. Handle clamp 3. Carriage bolts 2. Nut Figure 25 2. Pull up on the handle slowly and evenly on each side 1. -
Page 20: Transporting The Machine
Mowing Tips pulled out because the rope may break or recoil assembly may be damaged. Important: Grass clippings act as a lubricant when mowing. Excessive operation of the cutting unit with the Stopping the Engine absence of grass clippings can damage the cutting unit. •... -
Page 21: Checking The Operation Of The Interlock Switches
Checking the Operation of the Interlock Switches Service Interval: Before each use or daily CAUTION If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury. • Do not tamper with the interlock switches. • Check the operation of the interlock switches daily and replace any damaged switches before operating the machine. -
Page 22: Releasing The Transmission
Releasing the Transmission (Figure 28). The traction lever should disengage. If the traction lever does not disengage, the interlock If the machine becomes disabled, you can disengage the system needs service. Correct the problem before drum from the transmission to allow the machine to be operating. -
Page 23: Setting The Machine To Match Turf Conditions
Setting the Machine to Match Turf Conditions Use the following table to set the machine to match turf conditions. Bedbars: Standard and Optional (Flex/eFlex 2100 Mowers) Part Number Description Aggressiveness Comments 106-2468-01 Non-Aggressive Less Red, Standard 99-3794-03 Aggressive More Black Bedbars: Standard and Optional (Flex/eFlex 1800 Mowers) 110-2282-01 Non-Aggressive... - Page 24 121-4681 Narrow Wiehle—Long 6.4 cm (2.5 inches)/Aluminum More edge support; 1.7 inches (4.3 cm) longer 120-9605 Rear Roller 5.1 cm (2.0 inches)/Aluminum Standard rear...
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Page 25: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: When using the unit in conjunction with The stop on the Rail Ramp Kit requires a broom handle the Trans Pro 80, always use the stops on the trailer or similar item to be inserted through the holes behind when servicing the machine. -
Page 26: Daily Maintenance Checklist
Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check that pivot joints operate freely. Check the fuel level. -
Page 27: Engine Maintenance
Engine Maintenance Servicing the Engine Oil The crankcase must be filled with approximately 20 fluid ounces (0.6 l) of the proper viscosity oil before staring. The engine uses any high-quality oil having the American Petroleum Institute - APl - “service classification" SE or higher. -
Page 28: Servicing The Air Cleaner
Servicing the Air Cleaner Service Interval: Every 50 hours 1. Make sure the wire is off the spark plug. 2. Remove the wing nut securing the air cleaner cover to the air cleaner and remove the cover. Clean the cover thoroughly (Figure 33 Figure... -
Page 29: Servicing The Spark Plug
Servicing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR 6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inch). Cleaning the Fuel Cup and 1. Pull the molded wire off the spark plug (Figure 35). -
Page 30: Replacing The Fuel Line
Electrical System 6. Install the fuel tank cap to the fuel tank. Maintenance Replacing the Fuel Line Service Interval: Every 1,000 hours Servicing the Traction Replace the fuel line after every 1000 hours. If fuel leaks from Interlock Switch the line, replace it immediately. Use the following procedure if the switch needs adjustment or replacement. -
Page 31: Servicing The Brake Interlock Switch
Servicing the Brake Interlock Brake Maintenance Switch Adjusting the Service/Parking 1. Make sure the engine is off. Brake 2. Remove the control panel. 3. Engage the service brake lever and engage the parking If the service/parking brake slips when operated, an brake latch. -
Page 32: Belt Maintenance
Belt Maintenance D. Make sure the compression spring is applying the proper tension on the belt. E. Tighten the bearing housing mounting nut. Inspecting the Reel Drive Belt F. Install the belt cover. Service Interval: Every 1,000 hours Transmission Cover Access Make sure the reel drive belt is properly tensioned to assure proper operation of the machine and unnecessary wear. -
Page 33: Controls System Maintenance
Controls System 4. Loosen the jam nut and adjust the bell-crank link assembly until it measures 24 cm (9.5 inches) from end Maintenance to end (Figure 48). Adjusting the Traction Control If the traction control does not engage or slips during G027770 Figure 48 operation, the traction control may need adjusting. -
Page 34: Adjusting The Reel Control
• Verify that the reel clutch teeth disengage when the clutch is released and the reel clutch teeth do not bottom out when engaged. Note: Remove the rubber plug (Figure 44) from the hole in the front of the transmission to view reel clutch. - Page 35 Storage 1. Remove any grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine. Clean the dirt and chaff from the outside of the engine's cylinder head fins and the blower housing. Important: You can wash the machine with mild detergent and water.
- Page 36 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.