Rear Master Cylinder Installation - Honda 2004 CRF250X Service Manual

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Be certain the snap
nng
is
frrmly seared
In
fhe groove
InstaU the push rod
into
the master
cylinder.
Install the
snap
ring using the special 1001.
TOOL:
Snap ring pliers
07914-SA50001
Apply silicone grease
to the
boot fitting area of
the
push rod.
Install the boot.
HYDRAULIC BRAKE
SNAPAING
BOOT
Adjust
the
brake pedal to
the
desired height by loos-
~~~~~~~::-=--=----=--=--=-~~!...---,
ening the lock nUl and turning the push rod.
PUSH ROD
STANDARD
LENGTH:
79.6
mm
(3.13
in)
Tighten the lock nut to the specified torque.
TORQUE:
5.9
N
'm (0.6 kgf-m
.
4.3
Ibf·tt)
INSTALLATION
Install the master cylinder and tighten the mounting
bolts to the
specified
torque.
TORQUE:
13
N -m (1.3
kgf-m,
9 Ibf.ft)
InSlalithe
brake hose with the oil
bolt and
new seal-
ing
washers.
Push the eyelet joint against the
stopper,
then
tighten
the brake hose oil bolt to the specified
torque.
TORQUE:
34
N
·m 13.5 kgf·m.
25
lbf·ft)
Instatl
the brake pedal (page
15·25).
Fill
the
re
servoi
r
to the upper level and bleed the
brake system
(page
15-7).
o
79.6
mm
(3.13 in)
LOCK NUT
15-17

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2005 crf250x

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