Yamaha Z200Y Manuals

Manuals and User Guides for Yamaha Z200Y. We have 4 Yamaha Z200Y manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha Z200Y Service Manual (392 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 12.7 MB

Table of Contents

7
- General Information
  6
- Periodic Inspections and Adjustments
  6
  - Table of Contents
    7
  - Identification
    10
- Specifications
  6
- Chapter 1
  10
- Serial Number
  10
- Starting Serial Numbers
  10
- Safety While Working
  11
  - Fire Prevention
    11
  - Ventilation
    11
  - Self-Protection
    11
  - Oils, Greases and Sealing Fluids
    11
  - Good Working Practices
    12
  - Disassembly and Assembly
    13
- Special Tools
  14
  - Measuring
    14
  - Removing and Installing
    17
Specifications

21
- Chapter 2 Specifications
  22
- General Specifications
  22
- Spec
  22
- Maintenance Specifications
  24
  - Power Unit
    24
  - Lower Unit
    26
  - Electrical
    26
  - Dimensions
    30
- Tightening Torques
  32
  - Specified Torques
    32
  - General Torques
    34
Insp Adj

36
- Chapter 3
  38
- Maintenance Interval Chart
  38
- Fuel System
  40
- Top Cowling
  40
  - Checking the Top Cowling Fit
    40
- Control System
  44
- Cooling System
  49
  - Checking the Cooling Water Discharge
    49
- Oil Injection System
  49
- Power Trim and Tilt System
  52
  - Checking the Power Trim and Tilt Fluid Level
    52
- Insp Adj
  53
  - Adjusting the Trim Sensor Cam
    53
- Lower Unit
  53
- General
  55
  - Checking the Anodes
    55
  - Checking the Battery
    56
  - Checking the Spark Plugs
    57
  - Lubrication Points
    59
- Insp Adj
  55
Chapter 4 Fuel System

60
Chapter 5 Power Unit

118
- Powr
  118
  - Flywheel Magnet Assembly
    121
- Removing the Flywheel Magnet Assembly
  121
- Installing the Flywheel Magnet Assembly
  122
- Power Unit
  123
  - Disconnecting/Connecting the Leads
    123
  - Disconnecting/Connecting the Hoses
    125
  - Removing/Installing the Exhaust Expansion Chamber
    126
  - Installing the Apron
    128
  - Removing/Installing the Power Unit
    129
  - Suspending the Power Unit
    130
  - Installing the Power Unit
    130
- Stator Assembly
  131
  - Removing/Installing the Stator Assembly
    131
- Control Unit
  133
  - Removing/Installing the Control Unit Assembly
    133
- Fuse Holder
  135
  - Removing/Installing the Fuse Holder
    135
  - Disassembling/Assembling the Fuse Holder
    136
- Junction Box Assembly
  137
  - Removing/Installing the Junction Box Assembly
    137
  - Disassembling/Assembling the Junction Box Assembly
    140
- Wire Harnesses
  142
- Starter Motor
  147
  - Removing/Installing the Starter Motor
    147
- Oxygen Density Sensor
  148
  - Removing/Installing the Oxygen Density Sensor
    148
  - Installing the Oxygen Density Sensor
    150
- Reed Valves
  153
  - Checking the Reed Valve Assembly
    153
- External Fittings
  154
  - Removing/Installing the External Fittings
    154
- Cylinder Head Covers
  157
  - Removing/Installing the Cylinder Head Covers
    157
  - Checking the Thermostats
    159
- Cylinder Heads
  160
  - Removing/Installing the Cylinder Heads
    160
  - Checking the Cylinder Heads
    162
- Exhaust Covers
  163
  - Removing/Installing the Exhaust Covers
    163
  - Checking the Pressure Control Valve
    165
- Crankcase
  166
  - Removing/Installing the Crankcase
    166
  - Assembling the Oil Seal Housing
    168
  - Installing the Crankcase
    168
- Cylinder Body Assembly
  169
Chapter 6 Lower Unit

184
Propeller Shaft Housing Assembly (Regular Rotation Models)

202
- Checking the Bearings
  203
- Checking the Propeller Shaft Housing
  203
- Checking the Reverse Gear
  203
- Assembling the Propeller Shaft Housing
  204
- Checking the Dog Clutch
  204
- Checking the Propeller Shaft
  204
- Installing the Propeller Shaft Housing Assembly
  205
- Drive Shaft (Regular Rotation Models)
  206
  - Removing/Installing the Drive Shaft
    206
  - Removing the Pinion
    208
  - Disassembling the Drive Shaft Housing Assembly
    208
  - Disassembling the Forward Gear Assembly
    208
  - Checking the Pinion
    209
  - Checking the Drive Shaft
    209
  - Checking the Drive Shaft Housing
    209
  - Checking the Bearings
    209
  - Assembling the Forward Gear Assembly
    209
  - Assembling the Drive Shaft Housing Assembly
    210
  - Installing the Pinion
    211
- Lower Case Assembly (Regular Rotation Models)
  212
- Lower Unit (Counter Rotation Models)
  215
  - Removing/Installing the Lower Unit
    215
  - Removing the Propeller
    217
  - Removing the Trim Tab
    217
  - Checking the Propeller
    217
  - Installing the Propeller
    218
- Water Pump (Counter Rotation Models)
  219
- Shift Rod Assembly (Counter Rotation Models)
  223
  - Removing/Installing the Shift Rod Assembly
    223
  - Removing the Shift Rod Assembly
    224
- Propeller Shaft Housing Assembly (Counter Rotation Models)
  225
- Housing Assembly
  229
  - Straighten
    229
    
    Claw Washer Tabs
    229
  - Remove
    229
    
    Ring Nut
    229
    
    Claw Washer
    229
    
    6050 Ring Nut Wrench
    229
  - Disassembling the Propeller Shaft Housing Assembly
    230
  - Disassembling the Forward Gear Assembly
    230
  - Checking the Forward Gear
    230
  - Checking the Bearings
    230
  - Checking the Propeller Shaft Housing
    230
  - Checking the Dog Clutch
    231
  - Checking the Propeller Shaft
    231
  - Assembling the Propeller Shaft Housing
    231
  - Installing the Propeller Shaft Assembly
    232
  - Installing the Propeller Shaft Housing Assembly
    232
- Removing the Propeller Shaft
  229
- Drive Shaft (Counter Rotation Models)
  233
  - Removing/Installing the Drive Shaft
    233
  - Removing the Pinion
    235
  - Removing the Reverse Gear
    235
  - Disassembling the Drive Shaft Housing Assembly
    235
  - Disassembling the Reverse Gear Assembly
    235
  - Checking the Pinion
    236
  - Checking the Drive Shaft
    236
  - Checking the Drive Shaft Housing
    236
  - Checking the Bearings
    236
  - Assembling the Reverse Gear Assembly
    237
  - Assembling the Drive Shaft Housing Assembly
    237
  - Installing the Reverse Gear
    238
  - Installing the Pinion
    238
- Lower Case Assembly (Counter Rotation Models)
  239
- Shimming (Regular Rotation Models) (for Usa and Canada)
  242
  - Selecting the Pinion Shims
    243
  - Selecting the Forward Gear Shims
    245
  - Selecting the Reverse Gear Shims
    247
- Shimming (Regular Rotation Models) (for Worldwide)
  249
  - Selecting the Pinion Shims
    250
  - Selecting the Forward Gear Shims
    252
  - Selecting the Reverse Gear Shims
    253
- Backlash (Regular Rotation Models)
  255
  - Measuring the Forward Gear Backlash
    255
  - Measuring the Reverse Gear Backlash
    257
- Shimming (Counter Rotation Models) (for Usa and Canada)
  259
- Shimming (Counter Rotation Models) (for Worldwide)
  266
- Backlash (Counter Rotation Models)
  273
  - Measuring the Forward Gear Backlash
    273
  - Measuring the Reverse Gear Backlash
    274
- Brkt
  278
- Elec
  322
- Trbl Anls
  381

Yamaha Z200Y Service Manual (386 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 8.67 MB

How to Use this Manual
5
Chapter 1. General Information

8
- Good Working Practices
  11
- Disassembly and Assembly
  12
- Removing and Installing
  16
Chapter 2. Specifications

19
- General Specifications
  20
- General Torques
  32
Chapter 3. Periodic Inspections and Adjustments

33
- Maintenance Interval Chart
  35
- Checking the Fuel Filter
  38
- Adjusting the Throttle Position Sensor
  42
- Adjusting the Engine Idling Speed
  43
- Checking the Drive Belt
  45
- Changing and Checking the Gear Oil
  51
- Checking the Battery
  53
- Checking the Spark Plugs
  54
- Lubrication Points
  56
Chapter 4. Fuel System

57
Chapter 5. Power Unit

115
Chapter 6. Lower Unit

180
Chapter 7. Bracket Unit

273
Chapter 8. Electrical Systems

316
- Electrical Components
  319
- Wire Harness
  324
- Measuring a Low Resistance
  328
- Ignition System
  329
- Checking the Ignition Spark Gap
  330
- Measuring the Pulser Coil Output Peak Voltage
  333
- Checking the Spark Plug Caps
  334
- Ignition Control System
  335
- Checking the Shift Position Switch
  339
- Fuel Control System
  340
- Checking the Intake Air Temperature Sensor
  345
- Checking the Fuel Injectors
  346
- Checking the Water Detection Switch
  348
- Starting System
  349
- Checking the Magnetic Switch Relay
  357
- Charging System
  359
- Oil Feed Pump Control System
  362
- Power Trim and Tilt System
  365
- Checking the Armature
  371
Chapter 9. Trouble Analysis

373
- Wiring Diagram
  383

Yamaha Z200Y Owner's Manual (122 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 10.24 MB

Yamaha Z200Y Service Manual (35 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 1.32 MB

Table of Contents

7
- How to Use this Manual
  3
- General Information
  6
- Periodic Inspections and Adjustments
  6
  - Table of Contents
    7
- Specifications
  6
- Chapter 1
  9
- Identification
  9
- Serial Number
  9
- Starting Serial Numbers
  9
- Safety While Working
  10
  - Fire Prevention
    10
  - Ventilation
    10
  - Self-Protection
    10
  - Oils, Greases and Sealing Fluids
    10
  - Good Working Practices
    11
  - Disassembly and Assembly
    12
- Special Tools
  13
  - Measuring
    13
  - Removing and Installing
    16
Specifications

19
- Chapter 2 Specifications
  20
- Fuel System
  20
- General Specifications
  20
- Power Unit
  22
- Spec
  22
  - Maintenance Specifications
    22
  - Lower Unit
    24
  - Electrical
    24
- Tightening Torques
  30
  - Specified Torques
    30
  - General Torques
    32
- Insp Adj
  33
  - Maintenance Interval Chart
    35

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Yamaha Z200Y Manuals

Yamaha Z200Y Service Manual (392 pages)

Table of Contents

Table of Contents

Specifications

Insp Adj

Chapter 4 Fuel System

Chapter 5 Power Unit

Chapter 6 Lower Unit

Propeller Shaft Housing Assembly (Regular Rotation Models)

Yamaha Z200Y Service Manual (386 pages)

Table of Contents

Chapter 1. General Information

Chapter 2. Specifications

Chapter 3. Periodic Inspections and Adjustments

Chapter 4. Fuel System

Chapter 5. Power Unit

Chapter 6. Lower Unit

Chapter 7. Bracket Unit

Chapter 8. Electrical Systems

Chapter 9. Trouble Analysis

Yamaha Z200Y Owner's Manual (122 pages)

Yamaha Z200Y Service Manual (35 pages)

Table of Contents

Table of Contents

Specifications

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