Yamaha FZ6-ST Manuals

Manuals and User Guides for Yamaha FZ6-ST. We have 3 Yamaha FZ6-ST manuals available for free PDF download: Supplementary Service Manual, Owner's Manual

Yamaha FZ6-ST Supplementary Service Manual

Yamaha FZ6-ST Supplementary Service Manual (469 pages)

Brand: Yamaha | Category: Motorcycle | Size: 16.43 MB

Table of Contents

Table of Contents

6
- Important Manual Information
  3
- How to Use this Manual
  4
- Specifications
  7
- Chassis
  20
  - Swingarm and Drive Chain
    20
    
    Checking the Drive Chain
    20
- Engine Engine
  22
  - Installing the Engine
    22
  - Connecting Rods and Pistons
    24
    
    Removing the Connecting Rods and Pistons
    25
    
    Checking the Big End Bearings
    26
    
    Installing the Connecting Rod and Piston
    30
    
    Connecting Rod Cap
    31
Chapter 1 General Information

41
Chapter 7 Fuel Injection System

48
- Chapter 1 General Information
  
  51
  - Motorcycle Identification
    51
    
    Model Label
    51
    
    Vehicle Identification Number
    51
  - Features
    52
    
    Outline of Fi System
    52
    
    Fi System
    53
    
    Instrument Function
    54
  - Important Information
    56
    
    Gaskets, Oil Seals and O-Rings
    56
    
    Preparation for Removal and Disassembly
    56
    
    Replacement Parts
    56
    
    Bearings and Oil Seals
    57
    
    Circlips
    57
    
    Lock Washers/Plates and Cotter Pins
    57
  - Checking the Connections
    58
  - Special Tools
    59
- Chapter 2 Specifications
  
  62
  - General Specifications
    62
  - Engine Specifications
    63
  - Chassis Specifications
    71
  - Electrical Specifications
    75
  - Conversion Table
    78
  - General Tightening Torque Specifications
    78
  - Tightening Torques
    79
    
    Engine Tightening Torques
    79
    
    Chassis Tightening Torques
    82
  - Lubrication Points and Lubricant Types
    84
    
    Engine
    84
    
    Chassis
    85
  - Cooling System Diagrams
    86
  - Engine Oil Lubrication Chart
    90
  - Lubrication Diagrams
    91
  - Cable Routing
    97
- Chapter 3 Periodic Checks and Adjustments
  
  112
  - General Maintenance and Lubrication Chart
    112
  - Introduction
    112
  - Periodic Maintenance Chart for the Emission Control System
    112
  - Seat
    114
  - Fuel Tank
    115
    
    Removing the Fuel Pump
    117
    
    Removing the Fuel Tank
    117
    
    Installing the Fuel Pump
    118
    
    Installing the Fuel Tank
    118
  - Cowlings
    119
  - Air Filter Case
    120
  - Battery Box and Battery Box Bracket
    121
  - Engine
    122
    
    Adjusting the Valve Clearance
    122
    
    Synchronizing the Throttle Bodies
    128
    
    Adjusting the Engine Idling Speed
    130
    
    Adjusting the Throttle Cable Free Play
    131
    
    Checking the Spark Plugs
    133
    
    Measuring the Compression Pressure
    134
    
    Checking the Engine Oil Level
    137
    
    Changing the Engine Oil
    138
    
    Measuring the Engine Oil Pressure
    140
    
    Adjusting the Clutch Cable Free Play
    142
    
    Cleaning the Air Filter Element
    143
    
    Checking the Throttle Body Joints
    144
    
    Checking the Crankcase Breather Hose
    145
    
    Checking the Fuel and Breather Hoses
    145
    
    Checking the Exhaust System
    146
    
    Checking the Coolant Level
    147
    
    Changing the Coolant
    148
    
    Checking the Cooling System
    148
  - Chassis
    152
    
    Adjusting the Front Brake
    152
    
    Adjusting the Rear Brake
    153
    
    Checking the Brake Fluid Level
    154
    
    Checking the Front and Rear Brake Pads
    155
    
    Adjusting the Rear Brake Light Switch
    156
    
    Checking the Front and Rear Brake Hoses
    156
    
    Adjusting the Shift Pedal
    158
    
    Bleeding the Hydraulic Brake System
    158
    
    Adjusting the Drive Chain Slack
    159
    
    Lubricating the Drive Chain
    160
    
    Checking and Adjusting the Steering Head
    161
    
    Checking the Front Fork
    163
    
    Adjusting the Rear Shock Absorber Assembly
    164
    
    Checking the Tires
    165
    
    Checking the Wheels
    167
    
    Checking and Lubricating the Cables
    168
    
    Lubricating the Centerstand
    168
    
    Lubricating the Levers and Pedals
    168
    
    Lubricating the Sidestand
    168
    
    Lubricating the Rear Suspension
    169
  - Electrical System
    170
    
    Checking and Charging the Battery
    170
    
    Checking the Fuses
    176
    
    Replacing the Headlight Bulbs
    178
    
    Adjusting the Headlight Beams
    179
  - Front Wheel and Brake Discs
    180
- Chapter 4
  
  182
  - Checking the Front Wheel
    182
  - Removing the Front Wheel
    182
  - Checking the Brake Discs
    184
  - Installing the Front Wheel
    185
  - Adjusting the Front Wheel Static Balance
    186
  - Rear Wheel and Brake Disc
    188
  - Rear Wheel and Brake Disc Rear Wheel
    188
    
    Rear Brake Disc and Rear Wheel Sprocket
    189
    
    Removing the Rear Wheel
    191
    
    Checking and Replacing the Rear Wheel Sprocket
    192
    
    Checking the Rear Wheel
    192
    
    Checking the Rear Wheel Drive Hub
    192
    
    Installing the Rear Wheel
    193
    
    Adjusting the Rear Wheel Static Balance
    194
  - Front and Rear Brakes
    195
    
    Front Brake Pads
    195
    
    Rear Brake Pads
    196
    
    Replacing the Front Brake Pads
    198
    
    Replacing the Rear Brake Pads
    200
    
    Front Brake Master Cylinder
    202
    
    Rear Brake Master Cylinder
    205
    
    Checking the Front and Rear Brake Master
    207
    
    Cylinders
    207
    
    Disassembling the Front Brake Master Cylinder
    207
    
    Disassembling the Rear Brake Master Cylinder
    208
    
    Assembling and Installing the Front Brake
    209
    
    Master Cylinder
    209
    
    Assembling the Rear Brake Master Cylinder
    211
    
    Front Brake Calipers
    213
    
    Rear Brake Caliper
    215
    
    Disassembling the Front Brake Calipers
    217
    
    Disassembling the Rear Brake Caliper
    218
    
    Checking the Front and Rear Brake Calipers
    219
    
    Assembling and Installing the Front Brake
    220
    
    Calipers
    220
    
    Assembling and Installing the Rear Brake
    222
    
    Caliper
    222
  - Front Fork
    224
    
    Front Fork Legs
    224
    
    Disassembling the Front Fork Legs
    227
    
    Removing the Front Fork Legs
    227
    
    Checking the Front Fork Legs
    229
    
    Assembling the Front Fork Legs
    230
    
    Installing the Front Fork Legs
    233
  - Handlebar
    234
    
    Checking the Handlebar
    235
    
    Removing the Handlebar
    235
    
    Installing the Handlebar
    236
  - Steering Head
    238
    
    Under Bracket
    238
    
    Checking the Steering Head
    240
    
    Removing the under Bracket
    240
    
    Installing the Steering Head
    241
  - Rear Shock Absorber Assembly
    243
    
    Removing the Rear Shock Absorber Assembly
    244
    
    Checking the Rear Shock Absorber Assembly
    245
    
    Disposing of a Rear Shock Absorber
    245
    
    Handling the Rear Shock Absorber
    245
    
    Installing the Rear Shock Absorber Assembly
    246
  - Swingarm and Drive Chain
    247
    
    Removing the Swingarm
    249
    
    Checking the Swingarm
    250
    
    Removing the Drive Chain
    250
    
    Installing the Swingarm
    251
    
    Checking the Drive Chain
    252
- Chapter 5 Engine
  
  254
  - Drive Sprocket
    254
  - Exhaust Pipe
    255
    
    Engine
    255
  - Engine
    256
  - Leads and Hoses
    256
  - Installing the Engine
    259
  - Camshafts
    261
    
    Cylinder Head Cover
    261
    
    Removing the Camshafts
    264
    
    Checking the Camshafts
    265
    
    Checking the Timing Chain Tensioner
    267
    
    Checking the Timing Chain, Camshaft Sprockets, and Timing Chain Guides
    267
    
    Installing the Camshafts
    268
  - Cylinder Head
    272
    
    Checking the Cylinder Head
    273
    
    Removing the Cylinder Head
    273
    
    Installing the Cylinder Head
    274
  - Valves and Valve Springs
    275
    
    Removing the Valves
    277
    
    Checking the Valves and Valve Guides
    278
    
    Checking the Valve Seats
    280
    
    Checking the Valve Springs
    282
  - Starter Clutch and Generator
    285
    
    Stator Coil Assembly
    285
    
    Removing the Generator
    287
    
    Removing the Starter Clutch
    288
    
    Checking the Starter Clutch
    289
    
    Installing the Starter Clutch
    289
    
    Installing the Generator
    290
    
    Shift Shaft
    292
    
    Oil Pan and Oil Pump
    308
    
    Big End Lower Bearing
    320
    
    Cooling System
    355
    
    Oil Cooler
    359
    
    Water Pump
    365
    
    Fail-Safe Actions Table
    374
    
    Troubleshooting Chart
    376
- Troubleshooting Details
  383
- Throttle Bodies
  395
  - Checking the Fuel Pump and Pressure Regulator Operation
    399
  - Checking and Adjusting the Throttle Position Sensor
    400
- Air Induction System
  402
  - Air Injection
    402
  - Air Cut-Off Valve
    402
  - Air Induction System Diagrams
    403
  - Checking the Air Induction System
    404
- Chapter 8 Electrical System
  
  406
  - Electrical Components
    406
  - Checking Switch Continuity
    408
  - Checking the Switches
    409
  - Checking the Bulbs and Bulb Sockets
    410
    
    Checking the Condition of the Bulbs
    410
    
    Types of Bulbs
    410
    
    Checking the Condition of the Bulb Sockets
    411
    
    CHECKING the Leds
    412
  - Ignition System
    413
    
    Circuit Diagram
    413
    
    Electric Starting System
    421
    
    Starter Motor
    424
    
    Charging System
    429
    
    Lighting System
    438
    
    Signaling System
    442
    
    Fuel Pump System
    452
    
    Fuel System
    460
    
    Troubleshooting
    460
    
    Incorrect Engine Idling Speed
    461
    
    Faulty Gear Shifting
    462
    
    Cooling System
    463
    
    Overcooling
    463
    
    Poor Braking Performance
    463
    
    Faulty Front Fork Legs
    464
    
    Leaking Oil
    464
    
    Malfunction
    464
    
    Faulty Lighting or Signaling System
    467
    
    Headlight Bulb Burnt out
    467
    
    Headlight Does Not Come on
    467
    
    Horn Does Not Sound
    467
    
    Tail/Brake Light Bulb Burnt out
    467
    
    Tail/Brake Light Does Not Come on
    467
    
    Turn Signal Blinks Quickly
    467
    
    Turn Signal Blinks Slowly
    467
    
    Turn Signal Does Not Come on
    467
    
    Turn Signal Remains Lit
    467

Advertisement

Yamaha FZ6-ST Owner's Manual

Yamaha FZ6-ST Owner's Manual (98 pages)

Brand: Yamaha | Category: Motorcycle | Size: 6.39 MB

Yamaha FZ6-ST Supplementary Service Manual

Yamaha FZ6-ST Supplementary Service Manual (36 pages)

Brand: Yamaha | Category: Motorcycle | Size: 2.45 MB

Table of Contents

Important Manual Information
4
How to Use this Manual
5
Table of Contents
7
Specifications

8
- General Specifications
  8
- Engine Specifications
  8
- Chassis Specifications
  8
- Electrical Specifications
  8
- Tightening Torques
  9
  - Engine Tightening Torques
    9
  - Chassis Tightening Torques
    9
- Cable Routing
  10
Chassis

21
- Swingarm and Drive Chain
  21
  - Checking the Drive Chain
    21
Engine Engine

23
- Installing the Engine
  23
- Connecting Rods and Pistons
  25

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