Yamaha 2002 YZ250R Manuals

Manuals and User Guides for Yamaha 2002 YZ250R. We have 1 Yamaha 2002 YZ250R manual available for free PDF download: Service Manual

Yamaha 2002 YZ250R Service Manual

Yamaha 2002 YZ250R Service Manual (270 pages)

Brand: Yamaha | Category: Motorcycle | Size: 9.8 MB

Table of Contents

Important Notice
6
Table of Contents
13
Chapter 1 General Information

16
- Description
  16
- Machine Identification
  17
- Important Information
  18
- Checking of Connection
  21
- Special Tools
  22
- Control Functions
  24
- Fuel and Engine Mixing Oil
  27
- Starting and Break-In
  28
- Torque-Check Points
  31
- Cleaning and Storage
  32
Chapter 2 Specifications

34
- General Specifications
  34
- Maintenance Specifications
  36
- General Torque Specifications
  45
- Definition of Units
  45
- Cable Routing Diagram
  46
Chapter 3 Regular Inspection and Adjustments

51
- Maintenance Intervals
  51
- Pre-Operation Inspection and Maintenance
  54
- Engine
  55
- Silencer Fiber Replacement
  66
- Chassis
  67
  - Rear Brake Adjustment
    69
  - Rear Shock Absorber Inspection
    79
- Electrical
  88
Chapter 4

91
- Seat, Fuel Tank and Side Covers
  91
- Exhaust Pipe and Silencer
  93
- Radiator
  94
- Carburetor and Reed Valve
  97
- Cylinder Head, Cylinder and Piston
  108
- Clutch and Primary Driven Gear
  123
- Kick Axle, Shift Shaft and Primary Drive Gear
  130
- Kick Axle and Shift Shaft
  131
- Ypvs Governor
  139
- Water Pump
  142
- CDI Magneto
  146
- Engine Removal
  150
- Crankcase and Crankshaft
  155
- Transmission, Shift Cam and Shift Fork
  162
Chapter 5 Chassis

167
- Front Wheel and Rear Wheel
  167
- Rear Wheel
  168
- Front Brake and Rear Brake
  175
  - Rear Brake
    176
  - Caliper Disassembly
    177
- Front Fork
  191
- Front Fork Disassembly
  192
- Handlebar
  204
- Steering
  211
- Swingarm
  216
- Rear Shock Absorber
  224
Chapter 6

230
- Electrical Components and Wiring Diagram
  230
- Ignition System
  231
- Solenoid Valve System
  236
- Tps (Throttle Position Sensor) System
  238
Chapter 7 Tuning

244
- Engine
  244
- Chassis
  256
- Suspension Setting
  266

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