Yamaha 2002 YZ85LW Manuals

Manuals and User Guides for Yamaha 2002 YZ85LW. We have 1 Yamaha 2002 YZ85LW manual available for free PDF download: Owner's Service Manual

YAMAHA 2002 YZ85LW Owner's Service Manual

YAMAHA 2002 YZ85LW Owner's Service Manual (505 pages)

Brand: YAMAHA | Category: Motorcycle | Size: 21.94 MB

Table of Contents

Introduction
4
Important Notice
6
Description
12
- Finding the Required Page
  12
- How to Use this Manual
  12
- How to Read Descriptions
  14
- Manual Format
  14
- Illustrated Symbols
  16
- Index
  18
- Table of Contents
  20
CHAPTER 1 General Information

26
- Description
  26
- Machine Identification
  28
  - Vehicle Identification Number
    28
  - Engine Serial Number
    28
  - Model Label
    28
- Identification de la Moto
  29
- Preparation for Removal and Disassembly
  30
- Important Information
  30
- Informations Importantes
  31
  - All Replacement Parts
    32
  - Gaskets, Oil Seals and O-Rings
    32
  - Lock Washer/Plates and Cotter Pins
    32
  - Bearings and Oil Seals
    32
  - Circlips
    34
- Checking of Connection
  36
- Verification des Connexions
  37
- Special Tools
  38
- Outils Speciaux
  40
- Control Functions
  44
  - Engine Stop Switch
    44
  - Clutch Lever
    44
  - Kickstarter Crank
    44
- Fonctions des Commandes
  45
  - Front Brake Lever
    46
  - Rear Brake Pedal
    46
  - Fuel Cock
    46
  - Starter Knob (Choke)
    46
  - Valve Joint
    48
  - Detachable Sidestand
    48
  - Air Filter Case Cover
    48
- Fuel and Engine Mixing Oil
  50
- Melange Carburant Et Huile Moteur
  51
- Starting and Break-In
  52
  - Starting a Cold Engine
    52
  - Starting a Warm Engine
    52
- Anlassen und Einfahren
  53
- Mise en Marche Et Rodage
  53
- Break-In Procedures
  54
- Torque-Check Points
  56
  - Engine
    58
- Points de Verification de Couple de Serrage
  59
- Anzugsmomente Kontrollieren
  60
- Cleaning and Storage
  62
- Nettoyage Et Remisage
  63
- Reinigung und Stillegung
  63
Chapter 2

66
- General Specifications
  66
- Chassis
  67
- Maintenance Specifications
  69
- Engine
  69
- Yz85
  73
- Chassis
  73
- Yz85Lw
  75
- General Torque Specifications
  80
- Definition of Units
  80
  - Caracteristiques
    81
- Caracteristiques Generales
  81
- Moteur
  81
- Caracteristiques D'entretien
  84
  - Moteur
    84
  - Chassis
    88
    
    Yz85
    88
    
    Yz85Lw
    90
  - Partie Electrique
    94
- Caracteristiques Generales de Couple
  95
- Definition des Unites
  95
  - Technische Daten
    96
- Allgemeine Technische Datens
  96
- Wartungsdaten
  99
- Motor
  99
  - Fahrwerk
    103
    
    Yz85
    103
    
    Yz85Lw
    105
  - Elektrische Anlage
    109
- Allgemeine Anzugsmomente
  110
- Einheiten
  110
- Cable Routing Diagram
  112
- Seilzugführung
  113
  - Cheminement des Cables
    113
  - Moteur
    113
Chapter 3

118
- Maintenance Intervals
  118
- Regular Inspection and Adjustments
  118
- Programme D'entretien
  121
  - Pre-Operatio Inspection and Maintenance
    127
  - Engine
    127
- Chassis
  127
- Controle Et Entretien Avant Utilisation
  128
- Engine
  130
- Coolant Level Inspection
  130
- Moteur
  131
  - Coolant Replacement
    132
  - Radiator Cap Inspection
    134
  - Radiator Cap Opening Pressure Inspection
    136
  - Cooling System Inspection
    136
  - Clutch Adjustment
    138
  - Throttle Cable Adjustment
    140
  - Throttle Lubrication
    140
  - Air Filter Cleaning
    142
  - Transmission Oil Replacement
    144
  - Pilot Air Screw Adjustment
    148
  - Engine Idling Speed Adjustment
    148
  - Exhaust Pipe Inspection
    148
  - Silencer Fiber Replacement
    150
- Chassis
  152
  - Brake System Air Bleeding
    152
  - Front Brake Adjustment
    154
  - Rear Brake Adjustment
    156
  - Front Brake Pad Inspection and Replacement
    156
  - Rear Brake Pad Inspection and Replacement
    160
  - Brake Fluid Level Inspection
    162
  - Sprockets Inspection
    164
  - Drive Chain Inspection
    164
  - Drive Chain Slack Adjustment
    166
  - Front Fork Inspection
    168
  - Front Fork Oil Seal and Dust Seal Cleaning
    168
  - Front Fork Internal Pressure Bleeding
    170
  - Front Fork Rebound Damping Force Adjustment
    170
  - Front Fork Compression Damping Force Adjustment
    172
  - Rear Shock Absorber Inspection
    174
  - Rear Shock Absorber Spring Preload Adjustment
    176
  - Rear Shock Absorber Rebound Damping Force Adjustment
    178
  - Rear Shock Absorber Compression Damping Force Adjustment
    180
  - Tire Pressure Check
    182
  - Spokes Inspection and Tightening
    182
  - Wheel Inspection
    182
  - Steering Head Inspection and Adjustment
    184
  - Lubrication
    188
- Electrical
  190
- Spark Plug Inspection
  190
- Partie Electrique
  191
  - Moteur
    191
  - Ignition Timing Check
    192
- Seat, Fuel Tank and Side Covers
  196
Chapter 4 Engine

196
- Moteur
  197
- Selle, Reservoir de Carburant Et Caches Lateraux
  197
- Exhaust Pipe and Silencer
  198
- Tuyau D'echappement Et Silencieux
  199
- Radiator
  200
- Radiateur
  201
  - Radiator Handling Note
    202
  - Radiator Inspection
    202
  - Radiator Assembly and Installation
    202
- Carburetor and Reed Valve
  206
- Carburateur Et Soupape Flexible
  207
  - Carburetor Disassembly
    208
  - Carburetor and Reed Valve Handling Note
    210
  - Throttle Valve Removal Points
    210
  - Pilot Air Screw Inspection
    210
  - Carburetor Inspection
    210
  - Needle Valve
    212
  - Throttle Valve
    212
  - Jet Needle
    212
  - Float Height
    214
  - Float
    214
  - Reed Valve
    214
  - Reed Valve Assembly and Installation
    216
  - Carburetor
    218
- Cylinder Head, Cylinder and Piston
  224
- Culasse, Cylindre Et Piston
  225
  - Piston View
    226
  - Piston and Piston Ring Removal Points
    228
  - Cylinder Head Inspection
    228
  - Cylinder
    230
  - Piston
    232
  - Piston Pin and Small End Bearing
    232
  - Piston Ring
    236
  - Piston Clearance
    236
  - Combination of Piston and Cylinder
    238
  - Piston Ring and Piston Asembly and Installation
    240
  - Cylinder Head and Cylinder
    242
- Clutch and Primary Driven Gear
  246
- Embrayage Et Pignon Mene
  251
  - Friction Plate Inspection
    252
  - Clutch Plate Inspection
    252
  - Push Lever Shaft Inspection
    252
  - Push Rod Inspection
    252
  - Push Lever Shaft Assembly and Installation
    254
  - Clutch Assembly and Installation
    254
- Kick Shaft, Shift Shaft and Primary Drive Gear
  260
- Primaire
  267
  - Shift Shaft
    268
  - Kick Shaft Assembly
    268
  - Kick Idle Gear
    270
  - Primary Drive Gear
    272
- Water Pump
  276
- Pompe a Eau
  277
  - Impeller Shaft Removal Points
    278
  - Oil Seal Removal Points
    278
  - Impeller Shaft Inspection
    278
  - Impeller Shaft Gear Inspection
    280
  - Bearing Inspection
    280
  - Oil Seal Inspection
    280
  - Oil Seal Assembly and Installation
    280
  - Impeller Shaft
    282
- CDI Magneto
  284
- Volant Magnetique CDI
  285
  - Rotor Removal Points
    286
  - CDI Magneto Inspection
    286
  - Woodruff Key Inspection
    286
  - CDI Magneto Assembly and Installation
    288
- Engine Removal
  292
- Depose du Moteur
  293
- Motor Demontieren
  293
  - Drive Sprocket Removal Points
    296
  - Engine Installation
    298
  - Drive Sprocket
    298
- Crankcase and Crankshaft
  300
  - Crankcase Removal Points
    302
  - Crankshaft Removal Points
    302
- Kurbelwelle
  303
  - Crankshaft Bearing Removal Points
    304
  - Crankcase Inspection
    304
  - Crankshaft Inspection
    306
  - Crankshaft Bearing Assembly and Installation
    306
  - Crankshaft
    308
- Transmission, Shift Cam and Shift Fork
  312
- Getriebe, Schaltwalze und Schaltgabel
  313
  - Transmission Removal Points
    314
  - Gears Inspection
    314
  - Shift Fork, Shift Cam and Segment
    316
  - Transmission Assembly and Installation
    316
  - Front Wheel View
    324
Chapter 5

324
- Front Wheel and Rear Wheel
  324
- Chassis
  324
- Roue Avant Et Roue Arriere
  325
  - Rear Wheel View
    326
  - Rear Wheel Removal Points
    328
  - Wheel Bearing Removal Points
    328
  - Wheel Axle
    330
  - Brake Disc
    330
  - Front Wheel Assembly and Installation
    332
  - Rear Wheel
    334
  - Front Brake View
    340
- Front Brake and Rear Brake
  340
- Frein Avant Et Frein Arriere
  341
  - Rear Brake View
    342
  - Brake Caliper Disassembly
    344
  - Brake Master Cylinder Disassembly
    346
  - Brake Fluid Removal Points
    348
  - Front Brake Caliper Removal Points
    348
  - Brake Caliper Piston
    350
  - Brake Caliper Piston Seal Kit
    350
  - Brake Master Cylinder Inspection
    352
  - Brake Caliper Inspection
    352
  - Brake Hose Inspection
    354
  - Brake Caliper Piston Assembly and Installation
    354
  - Front Brake Caliper
    356
  - Rear Brake Caliper
    358
  - Front Brake Master Cylinder
    362
  - Rear Brake Master Cylinder
    364
  - Front Brake Hose
    366
  - Rear Brake Hose
    368
  - Brake Fluid
    372
- Front Fork
  376
  - Fourche Avant
    377
  - Front Fork Disassembly
    378
  - Front Fork Handling Note
    380
  - Front Fork Cap Bolt Removal Points
    380
  - Inner Tube Removal Points
    382
  - Damper Rod Removal Points
    382
  - Damper Rod Inspection
    382
  - Base Valve Inspection
    384
  - Fork Spring Inspection
    384
  - Inner Tube Inspection
    384
  - Outer Tube Inspection
    384
  - Front Fork Cap Bolt Inspection
    386
  - Front Fork Assembly and Installation
    386
  - Front Fork Installation
    400
- Handlebar
  404
  - Brake Master Cylinder Removal Points
    406
  - Grip Removal Points
    406
  - Handlebar Inspection
    406
  - Handlebar Assembly and Installation
    408
- Steering
  414
  - Steering Ring Nut Removal Points
    416
  - Lower Bearing Removal Points
    416
  - Ball Race Removal Points
    416
  - Steering Stem Inspection
    416
  - Bearing and Ball Race Inspection
    418
  - Lower Bracket Assembly and Installation
    418
- Swingarm
  424
- Rear Shock Absorber
  424
  - Roue Avant Et Roue Arriere
    425
  - Frein Avant Et Frein Arriere
    425
  - Swingarm Disassembly
    426
- Bras Oscillant
  427
- Amortisseur Arriere
  443
Chapter 7

450
- Engine
  450
  - Composants Electriques Et Schema de Cablage
    451
  - Partie Electrique
    451
  - Elektrische Bauteile und Schaltplan
    451
  - Ignition System
    452
  - Inspection Steps
    452
- Systeme D'allumage
  453
  - Zündanlage
    454
  - Couplers and Leads Connection Inspection
    456
  - Engine Stop Switch Inspection
    456
  - Spark Gap Test
    456
  - Motor
    457
    
    Ignition Coil Inspection
    458
    
    Volant Magnetique CDI
    459
    
    CDI Unit Inspection
    460
    
    Atmospheric Conditions and Carburetor Settings
    462
    
    Carburetor Setting
    462
    
    Tuning
    462
    
    Test Run
    464
    
    Main Jet Adjustment
    466
    
    Jet Needle Adjustment
    468
    
    Pilot Jet Adjustment
    468
    
    Jet Needle Groove Position Adjustment
    470
    
    Carburetor Setting Parts
    472
    
    Examples of Carburetor Setting Depending on Symptom
    474
    
    Road Condition and Examples of Carburetor Setting
    474
    
    Settinng
    474
    
    Einstellung
    478
    
    Change of the Heat Range of Spark Plugs
    480
    
    Selection of the Secondary Reduction Ratio
    482
    
    Drive and Driven Sprockets Setting Parts
    484
    
    Tire Pressure
    484
    
    Change in Level and Characteristics of Fork Oil
    486
    
    Front Fork Setting
    486
- Fourche Avant
  487
  - Réglage de la Fourche Avant
    487
  - Teleskopgabel Einstellen
    487
  - Setting of Spring after Replacement
    488
- Guidon
  489
- Teleskopgabel
  489
  - Front Fork Setting Parts
    490
  - Rear Suspension Setting
    490
  - Choosing Set Length
    492
  - Rear Shock Absorber Setting Parts
    496
- Federbein
  497
- Suspension Setting
  498

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