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woodward MicroNet TMR manuals available for free PDF download: Installation And Operation Manual, Product Manual
Woodward MicroNet TMR Installation And Operation Manual (316 pages)
Digital Control
Brand:
Woodward
| Category:
Controller
| Size: 5.57 MB
Table of Contents
Table of Contents
3
Warnings and Notices
11
Electrostatic Discharge Awareness
12
Regulatory Compliance
13
Chapter 1. General Information
17
Introduction
17
Specifications and Compatibility
18
Figure 1-1-Micronet TMR System (Single Rack)
18
Figure 1-2- Expansion Chassis Options
18
Chapter 2. Micronet TMR Systems
19
Figure 2-1-Double Exchange and Vote Structure
21
Figure 2-2-Fault Tolerant Analog Input
23
Figure 2-3-Fault Tolerant Discrete Input
23
Figure 2-4-Fault Tolerant Analog Output
25
Figure 2-5-Fault Tolerant Single Coil Actuator Output
26
Figure 2-6-Fault Tolerant Dual Coil Actuator Output
27
Figure 2-7-Fault Tolerant Discrete Output
28
Figure 2-8-Input Flow
29
Figure 2-9-Output Flow
29
Figure 2-10-Redundant Sensors
29
Micronet TMR Operation
30
Figure 2-11-Redundant Inputs
30
Module Replacement
31
Latent Fault Detection
32
Figure 2-12-TCHAS_STAT Block
32
Figure 2-13-SYS_INFO Block
33
Chapter 3. Chassis Configurations
34
TMR Main Chassis
34
Figure 3-1-Micronet TMR Main Chassis
34
Figure 3-2-Outline Drawing of Micronet TMR Main Chassis
35
Figure 3-3-Mounting Template of Micronet TMR Main Chassis
36
Expansion Micronet Plus 8-Slot I/O
37
Figure 3-4-Micronet Plus 8-Slot I/O Chassis
37
Figure 3-5-Micronet Plus 8-Slot Chassis
38
Figure 3-6-Outline Drawing of Micronet Plus 8-Slot Chassis
40
Figure 3-7-Mounting Template of Micronet Plus 8-Slot I/O Chassis
40
Expansion Micronet Plus 14-Slot I/O
41
Figure 3-8-Micronet Plus 14-Slot I/O Chassis
41
Figure 3-9-Micronet Plus 14-Slot Chassis
42
Figure 3-10-Outline Drawing of Micronet Plus Chassis
44
Expansion Micronet Simplex 6-Slot I/O
45
Figure 3-11-Mounting Template of Micronet Plus 14-Slot I/O Chassis
45
Figure 3-12-Simplex Micronet Six Slot I/O
46
Figure 3-13-Outline Drawing of Micronet Six Slot I/O
47
Expansion Micronet Simplex 12-Slot I/O
48
Figure 3-14-Mounting Template of Micronet 6 Slot I/O Chassis
48
Figure 3-15-Simplex Micronet 12 Slot I/O
49
Figure 3-16-Outline Drawing of Micronet 12 Slot I/O
50
Figure 3-17-Mounting Template of Micronet 12 Slot I/O Chassis
51
Chapter 4. Power Supplies
52
TMR Main Power Supplies
52
Figure 4-1-TMR Power Supply Diagram
52
Figure 4-2-TMR Main Chassis PS Ribbon Cable Connections
53
Figure 4-3-TMR PS Chassis PS Ribbon Cable (5416-977) Connections
53
Figure 4-4-Chassis to Chassis Power Cable (5417-293)
54
TMR Main Power Supply Specifications
55
Figure 4-5-TMR Power Supply Modules (24 VDC/120 Vac/DC)
55
TMR Main Power Supply Installation
56
Figure 4-6-TMR Main Power Supply
56
TMR Kernel PS Module
58
TMR Kernel PS Module Specifications
59
Figure 4-7-Kernel Power Supply Module
59
TMR Kernel PS Installation
60
Figure 4-8-Micronet Kernel Power Supplies
60
TMR System Power-Up
61
TMR Power Supply Troubleshooting
61
Micronet Plus 8/14 Chassis Power Supplies
63
Figure 4-9-Power Supply Module
64
Table 4-3—Micronet Plus Power Supply Requirements
67
Micronet Simplex 6/12 Chassis Power Supplies
69
Figure 4-10-Power Supply Modules
70
Micronet Simplex Power Supply Specifications
71
Micronet Simplex Power Supply Installation
72
Figure 4-11-Micronet Simplex Power Supply
72
Table 4-4—Micronet Simplex Power Supply Requirements
73
Micronet Simplex Power Supply Troubleshooting
74
Chapter 5. CPU
76
Figure 5-2-CPU Module Block Diagram
77
Figure 5-3-CPU Communications Port (DB9F)
81
Figure 5-4-CPU Service Port (Mini-DIN6F)
82
CPU_040 Module
83
Figure 5-5-040 CPU Module
83
Figure 5-6-CPU Module
84
Figure 5-7-CPU Module Block Diagram
85
Figure 5-8-68040 CPU Communications Port
86
Table 5-1—Off-Line Tests
87
Table 5-2—Flash Codes
88
Table 5-4—Test Failure Messages
89
Table 5-6—Numbered System Errors
90
Table 5-7—System Alarms
91
Table 5-8—System Alarms
92
Cpus
76
TMR5200 CPU Module
76
Figure 5-1-TMR5200 CPU Module
76
Chapter 6. Communication
93
Remote RTN Module
93
Figure 6-1-Remote RTN Module
93
Figure 6-2-Remote RTN Module Block Diagram
94
Figure 6-3-Micronet TMR5200 System (Copper, 3-Rack)
95
Figure 6-4-Micronet TMR5200 System (Fiber, 2 Locations)
96
Figure 6-5-RTN Service Port (Mini-DIN6F)
100
Main Transceiver (XCVR) Module
101
Figure 6-6-Main XCVR Module Block Diagram
101
Figure 6-7-Main XCVR Module
102
Remote Transceiver (XCVR) Module
103
Figure 6-8-Remote XCVR Module Block Diagram
103
Figure 6-9-Remote XCVR Module Jumpers
104
Figure 6-10-Remote XCVR Module
105
Transceiver Accessories
106
Figure 6-11-T-Module (I/O XCVR-Module)
106
Figure 6-12-Cables
106
Figure 6-13-Expansion I/O Chassis
107
Ethernet Module
108
Figure 6-14-Termination
108
Figure 6-15-Ethernet Module
109
SIO Module
112
Figure 6-16-SIO Module
112
Figure 6-17-SIO Module Block Diagram
113
Figure 6-18-RS-422 Terminator Locations
114
Figure 6-19-RS-485 Terminator Locations
114
Figure 6-20-Termination and Cable Connection Examples
115
Figure 6-21-Preferred Multipoint Wiring Using Shielded Twisted-Pair Cable with a Separate Signal Ground Wire
116
Figure 6-22-Alternate Multipoint Wiring Using Shielded Twisted-Pair Cable Without a Separate Signal Ground Wire
116
Chapter 7. Discrete I/O Modules
117
Introduction
117
Figure 7-1-DI/DO Field Wire Shielding Example
117
Micronet TMR Discrete I/O Smart-Plus Module
118
Figure 7-2-Micronet TMR Discrete I/O Smart-Plus Module
118
Figure 7-3-Micronet TMR Discrete I/O Smart-Plus Module Block Diagram
119
Figure 7-4-Example TMR System Configuration
120
Figure 7-5-Wiring Diagram for a FT Relay/Discrete Input Module
121
Figure 7-6-Optional Internal 24 VDC Contact Wetting Configuration
122
Figure 7-7-TMR Discrete Output
123
Figure 7-8-Latent Fault Detection Verification Graph-18-32 VDC Circuitry
125
Figure 7-9-Jumper and Relay Location Diagram
126
Figure 7-10-FT Relay/Discrete Input Module Labels
126
Figure 7-11-Example Relay Output Wiring Diagram
127
Table 7-1—LED Indications of Failure
128
24/12 TMR Discrete I/O Module
130
Figure 7-12-24/12 TMR Discrete I/O Module
130
Figure 7-13-24/12 TMR Discrete I/O Module Block Diagram
131
Figure 7-14-Example TMR System Configuration
132
Figure 7-15-Wiring Diagram for a FT Relay/Discrete Input Module
133
Figure 7-16-Optional Internal 24 VDC Contact Wetting Configuration
134
Figure 7-17-Optional External 24/125 VDC Contact Wetting Configuration
135
Figure 7-18-TMR Discrete Output
136
Figure 7-19-Latent Fault Detection Verification Graph-18-32 VDC Circuitry
138
Figure 7-20-Latent Fault Detection Verification Graph-18-132 Vac Circuitry
138
Figure 7-21-Latent Fault Detection Verification Graph-100-150 VDC Circuitry
139
Figure 7-22-Jumper and Relay Location Diagram
140
Figure 7-23-FT Relay/Discrete Input Module Labels
140
Figure 7-24-Example Relay Output Wiring Diagram
141
Table 7-2—LED Indications of Failure
142
Micronet Discrete I/O Smart-Plus Module (HDDIO)
144
Figure 7-25-Discrete Combo Module (HDDIO)
144
Figure 7-26-Configuration 1, One 48/24 Discrete FTM with Relay Module(S)
146
Figure 7-27-Discrete Input Interface Wiring to a 24 VDC 48/24 Discrete FTM
146
Table 7-3—Discrete Outputs/Relay Module Configuration
147
Figure 7-28-Relay Output Interface Wiring to a 16Ch Relay Module
148
Figure 7-29-Relay Output Interface Wiring to a 32Ch Relay Module
148
Figure 7-30-Configuration 2, Two 24/12 Discrete Ftms
149
Figure 7-31-Discrete Input Interface Wiring to a 24/12 Discrete FTM
150
Figure 7-32-Relay Output Interface Wiring to a 24/12 Discrete FTM
151
Figure 7-33-Micronet Discrete I/O Smart-Plus Module Block Diagram
152
48/24 Discrete Combo Module
154
Figure 7-34-Discrete Combo Module
154
Figure 7-35-Configuration 1, One 48/24 Discrete FTM with Relay Module(S)
156
Figure 7-36-Discrete Input Interface Wiring to a 24 VDC 48/24 Discrete FTM
157
Figure 7-37-Discrete Input Interface Wiring to a 125 VDC 48/24 Discrete
157
Figure 7-38-Relay Output Interface Wiring to a 16 Ch Relay Module
158
Figure 7-39-Relay Output Interface Wiring to a 32 Ch Relay Module
159
Figure 7-40-Configuration 2, Two 24/12 Discrete Ftms
159
Figure 7-41-Discrete Input Interface Wiring to a 24/12 Discrete FTM
160
Figure 7-42-Relay Output Interface Wiring to a 24/12 Discrete FTM
161
Figure 7-43-48/24 Discrete Combo Module Block Diagram
162
48 Channel Discrete Input Module
164
Figure 7-44-Discrete Input Module
164
Figure 7-45-48 Ch DI Module with Two Ftms
165
Figure 7-46-Discrete Input Interface Wiring with Internal Power Source to a 24
166
Figure 7-47-Discrete Input Interface Wiring with External Power Source to a Discrete Input (with Leds) FTM
166
Figure 7-48-Discrete Input Module Block Diagram
167
32 Channel Discrete Output Module
168
Figure 7-49-Discrete Output Module
169
Figure 7-50-32 Ch DO Module with Relay Modules
170
Figure 7-51-Relay Output Interface Wiring to a 16 Ch Relay Module
170
Figure 7-52-Relay Output Interface Wiring to a 32 Ch Relay Module
171
Figure 7-53-Discrete Output Module (32 Channel) Block Diagram
172
64 Channel Discrete Output Module
173
Figure 7-54-Discrete Output Module
173
Figure 7-55-64 Ch DO Module with Relay Modules
175
Figure 7-56-Relay Output Interface Wiring to a 16 Ch Relay Module
175
Figure 7-57-Relay Output Interface Wiring to a 32 Ch Relay Module
176
Chapter 8. Analog I/O Modules
177
Introduction
177
Combination I/O Modules
177
TMR 24/8 Analog Module
177
Figure 8-1-24/8 Analog Module
178
Figure 8-2-Example TMR System Configuration
179
Figure 8-3-Analog Input Wiring for a 24/8 Analog FTM
180
Figure 8-4-Analog Output Wiring for a 24/8 Analog FTM
181
TMR Analog Combo Module
185
Figure 8-5-Analog Combo Module
185
Figure 8-6-Example Fault Tolerant System Configuration
187
Figure 8-7-Mpu/Proximity Interface Wiring to the TMR Analog Combo FTM
189
Figure 8-8-Current Input Wiring for an Analog Combo Module FTM
190
Figure 8-10-Analog Output and Actuator Wiring for an Analog Combo FTM
193
TMR Analog Combo Module - 3 MPU, 1 Prox
201
Figure 8-11-TMR MPU and Analog I/O Module FTM Fuse Locations
201
Figure 8-12-MPU and Analog I/O Module FTM Fuse Locations
201
Figure 8-13-Analog Combo Module
202
Figure 8-14-Example Fault Tolerant System Configuration
204
Figure 8-15-MPU Interface Wiring to the TMR Analog Combo FTM
206
Figure 8-16-Proximity Interface Wiring to the TMR Analog Combo FTM (Speed 4)
206
Figure 8-17-Current Input Wiring for an Analog Combo Module FTM
207
Figure 8-9-Voltage Input Wiring for an Analog Combo Module FTM (Simplex)
208
Figure 8-19-Analog Output and Actuator Wiring for an Analog Combo FTM
210
24/8 Analog Module
218
Figure 8-20-TMR MPU and Analog I/O Module FTM Fuse Locations
218
Figure 8-21-Simplex MPU and Analog I/O Module FTM Fuse Locations
218
Figure 8-22-24/8 Analog Module
219
Figure 8-23-Simplex System Configuration Example
221
Figure 8-24-Analog Input Wiring for a 24/8 Analog FTM
222
Figure 8-25-Analog Output Wiring for a 24/8 Analog FTM
223
Dataforth 24/8 Analog Module
226
Figure 8-26-Dataforth 24/8 Analog Module
226
Figure 8-27-Simplex Dataforth Configuration Example
228
Figure 8-28-Thermocouple Wiring to Simplex Dataforth FTM
229
Figure 8-29-RTD Wiring to Simplex Dataforth FTM
230
Figure 8-30-Loop Powered 4-20 Ma Signal Wiring to Simplex Dataforth
230
Figure 8-31-Self-Powered 4-20 Ma Signal Wiring to Simplex Dataforth FTM
231
Figure 8-32-0-5 VDC Signal Wiring to Simplex Dataforth FTM
231
Figure 8-33-Analog Output Signal Wiring to Simplex Dataforth FTM
232
Figure 8-34-Dataforth Plug-In Modules
232
Analog Combo Module
237
Figure 8-35-Analog Combo Module
237
Figure 8-36-Simplex System Configuration Example
240
Figure 8-37-Mpu/Proximity Interface Wiring to the Analog Combo FTM
241
Figure 8-38-Current Input Wiring for an Analog Combo Module FTM
243
Figure 8-18-Voltage Input Wiring for an Analog Combo Module FTM
244
Figure 8-39-Voltage Input Wiring for an Analog Combo Module FTM
244
Figure 8-40-Analog Output and Actuator Wiring for an Analog Combo FTM
246
34 Ch High Density Versatile Input Module (HDVIM)
250
Figure 8-41-34 Channel HDVIM Module
251
Figure 8-42-Simplex System Configuration Example
254
Figure 8-43-Wiring Diagram for 34 Ch HDVIM FTM
255
Figure 8-44-Analog Input Interface Wiring to the 34 Ch HDVIM Module for Thermocouple Inputs
257
Figure 8-45-Analog Input Interface Wiring to the 34 Ch HDVIM Module for
257
Figure 8-46-4-20 Ma Input Interface Wiring to the 34 Ch HDVIM Module for 4
257
Figure 8-47-RTD Input Interface Wiring to the 34 Ch HDVIM Module for Rtds
257
Ma Inputs
257
Current Input Modules
259
Ch Current Input (4-20 Ma) Module
259
Figure 8-48-8 Channel Current Input (4-20 Ma) Module
260
Figure 8-49-8 Ch Current Input (4-20 Ma) Module Configuration
261
Figure 8-50-Analog Input Wiring for an 8 Ch Current Input (0-25 Ma) Module
262
Figure 8-51-8 Ch Current Input (0-25 Ma) Module Block Diagram
263
Non-Standard 8 Ch Current Input (4-20 Ma) Module
265
Figure 8-52-Non-Standard 8 Channel Current Input (4-20 Ma) Module
265
Figure 8-53-Non-Standard 8 Channel Current Input (4-20 Ma) Module Configuration
266
Figure 8-54-Analog Input Wiring for a Non-Standard 8 Ch Current Input
268
Voltage Input Modules
270
Channel Voltage Input (0-10 VDC) Module
270
Figure 8-55-8 Channel Voltage Input (0-10 VDC) Module
271
Figure 8-56-8 Ch Voltage Input (0-10 VDC) Module Configuration
272
Figure 8-57-Voltage Input Wiring for an 8 Channel Voltage Input (0-10 VDC) Module
273
Figure 8-58-8 Ch Voltage Input (0-10 VDC) Module Block Diagram
274
Current Output Modules
275
Ch Current Output (4-20 Ma) Module
276
Figure 8-59-8 Channel Current Output (4-20 Ma) Module
276
Figure 8-60-8 Ch Current Output (4-20 Ma) Module Configuration
277
Figure 8-61-Analog Output Wiring for an 8 Channel Current Output (4-20 Ma)
279
Figure 8-62-Current Output ( 4-20 Ma) Module Block Diagram
280
Ch Current Output (0-1 Ma) Module
281
Figure 8-63-8 Channel Current Output (0-1 Ma) Module
281
Voltage Output Modules
282
Ch Voltage Output (0-5 VDC ) Module
283
Figure 8-64-8 Channel Voltage Output (0-5 VDC) Module
283
Figure 8-65-8 Ch Voltage Output (0-5 VDC) Module Configuration
284
Figure 8-66-Analog Output Wiring for an 8 Channel Voltage Output (0-5 VDC) Module
286
Figure 8-67-8 Ch Voltage Output (0-5 VDC) Module Block Diagram
287
Ch Voltage Output (0-10 VDC) Module
288
Figure 8-68-8 Channel Voltage Output (0-10 VDC) Module
288
Thermocouple Input Modules
289
Ch TC (Fail Low) Module
290
Figure 8-69-8 Channel TC (Fail Low) Module
290
Figure 8-70-8 Ch TC (Fail Low) Module Configuration
292
Figure 8-71-8 Ch TC Input (Fail Low) Module Field Wiring
293
Figure 8-72-Thermocouple Input Block Diagram
294
Ch TC (Fail High) Module
296
Figure 8-73-8 Channel TC (Fail High) Module
296
RTD Input Modules
297
Ch RTD Input (10 Ohm)
298
Figure 8-74-8 Channel RTD Input Module (10 Ohm)
298
Figure 8-75-8 Ch RTD Module Configuration
299
Figure 8-76-8 Ch RTD Input Module Field Wiring
301
Figure 8-77-RTD Input Block Diagram
302
Ch RTD Input (100 Ohm)
303
Figure 8-78-8 Channel RTD Input Module (100 Ohm)
304
Ch RTD Input (200 Ohm)
305
Figure 8-79-8 Channel RTD Input Module (200 Ohm)
305
Ch RTD Input (500 Ohm)
306
Figure 8-80-8 Channel RTD Input Module (500 Ohm)
307
Ch Mpu/Proximity Module
308
Figure 8-81-4 Channel Mpu/Proximity Module
309
Figure 8-82-4 Ch Mpu/Proximity Module
310
Figure 8-83-MPU and Proximity Probe Interface Wiring
312
Figure 8-84-Digital Speed Sensor Module Block Diagram
313
Revision History
315
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woodward MicroNet TMR Product Manual (161 pages)
customizable control platform
Brand:
woodward
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Control Unit
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Table of Contents
Table of Contents
3
Warnings and Notices
7
Electrostatic Discharge Awareness
8
Chapter 1. General Information
9
Introduction
9
Chapter 2. CPU
10
Figure 2-1. CPU Module
11
Figure 2-2. CPU Module Block Diagram
12
Figure 2-3. 68040 CPU Communications Port
13
Cpus
10
Introduction
10
CPU_040 Module
10
Figure 2-1. 040 CPU Module
10
Chapter 3. Communication
19
Main Transceiver (XCVR) Module
19
Figure 3-1. Main XCVR Module Block Diagram
19
Figure 3.2. Main XCVR Module
19
Remote Transceiver (XCVR) Module
20
Figure 3-3. Remote XCVR Module Block Diagram
20
Figure 3-4. Remote XCVR Module Jumpers
21
Figure 3-5. Remote XCVR Module
22
Transceiver Accessories
23
Figure 3-6. T-Module (I/O XCVR-Module)
23
Figure 3-7. Cables [Available in 3 Ft. (0.9 M) and 10 Ft. (3 M) Lengths]
23
Figure 3-8. Expansion I/O Chassis
24
Ethernet Module
25
Figure 3-9. Termination
25
Figure 3-10. Ethernet Module
26
Chapter 4. Discrete I/O Modules
29
24/12 TMR Discrete I/O Module
29
Figure 4-1. 24/12 TMR Discrete I/O Module
29
Figure 4-2. 24/12 TMR Discrete I/O Module Block Diagram
30
Figure 4-3. Example TMR System Configuration
31
Figure 4-4. Wiring Diagram for a FT Relay/Discrete Input Module
32
Figure 4-5. Optional Internal 24 VDC Contact Wetting Configuration
33
Figure 4-6. Optional External 24/125 VDC Contact Wetting Configuration
34
Figure 4-7. TMR Discrete Output
35
Figure 4-8. Latent Fault Detection Verification Graph-18-32 VDC Circuitry
37
Figure 4-9. Latent Fault Detection Verification Graph-18-132 Vac Circuitry
37
Figure 4-10. Latent Fault Detection Verification Graph-100-150 VDC Circuitry
38
Figure 4-11. Jumper and Relay Location Diagram
39
Figure 4-12. FT Relay/Discrete Input Module Labels
39
Figure 4-13. Example Relay Output Wiring Diagram
40
48/24 Discrete Combo Module
42
Figure 4-14. Discrete Combo Module
43
Figure 4-15. Configuration 1, One 48/24 Discrete FTM with Relay Module(S)
44
Figure 4-16. Discrete Input Interface Wiring to a 24 VDC 48/24 Discrete FTM
45
Figure 4-17. Discrete Input Interface Wiring to a 125 VDC 48/24 Discrete FTM
45
Figure 4-18. Relay Output Interface Wiring to a 16 Ch. Relay Module
47
Figure 4-19. Relay Output Interface Wiring to a 32 Ch. Relay Module
47
Figure 4-20. Configuration 2, Two 24/12 Discrete Ftms
48
Figure 4-21. Discrete Input Interface Wiring to a 24/12 Discrete FTM
49
Figure 4-22. Relay Output Interface Wiring to a 24/12 Discrete FTM
50
Figure 4-23. 48/24 Discrete Combo Module Block Diagram
51
Channel Discrete Output Module
52
Figure 4-24. Discrete Output Module
53
Figure 4-25. 32 Ch. DO Module with Relay Modules
54
Figure 4-26. Relay Output Interface Wiring to a 16 Ch. Relay Module
54
Figure 4-27. Relay Output Interface Wiring to a 32 Ch. Relay Module
55
Figure 4-28. Discrete Output Module (32 Channel) Block Diagram
56
Chapter 5. Analog I/O Modules
57
TMR 24/8 Analog Module
57
Figure 5-1. 24/8 Analog Module
57
Figure 5-2. Example TMR System Configuration
59
Figure 5-3. Analog Input Wiring for a 24/8 Analog FTM
60
Figure 5-4. Analog Output Wiring for a 24/8 Analog FTM
61
TMR Analog Combo Module - 3 MPU, 1 Prox
64
Figure 5-5. Analog Combo Module
64
Figure 5-6. Example Fault Tolerant System Configuration
66
Figure 5-7. MPU Interface Wiring to TMR Analog Combo FTM (Speed 1-3)
68
Figure 5-8. Prox Interface Wiring to TMR Analog Combo FTM (Speed 4)
68
Figure 5-9-Current Input Wiring for an Analog Combo Module FTM
69
Figure 5-10. Voltage Input Wiring for an Analog Combo Module FTM (Simplex)
70
Figure 5-11. Analog Output and Actuator Wiring for an Analog Combo FTM
72
Figure 5-12. TMR MPU and Analog I/O Module FTM Fuse Locations
78
24/8 Analog Module
79
Figure 5-13. Simplex MPU and Analog I/O Module FTM Fuse Locations
79
Figure 5-14. 24/8 Analog Module
80
Figure 5-15. Simplex System Configuration Example
81
Figure 5-16. Analog Input Wiring for a 24/8 Analog FTM
82
Figure 5-17. Analog Output Wiring for a 24/8 Analog FTM
83
Dataforth 24/8 Analog Module
85
Figure 5-18. Dataforth 24/8 Analog Module
85
Figure 5-19. Simplex Dataforth Configuration Example
87
Figure 5-20. Thermocouple Wiring to Simplex Dataforth FTM
88
Figure 5-21. RTD Wiring to Simplex Dataforth FTM
89
Figure 5-22. Loop Powered 4-20 Ma Signal Wiring to Simplex Dataforth FTM
89
Figure 5-23. Self-Powered 4-20 Ma Signal Wiring to Simplex Dataforth FTM
90
Figure 5-24. 0-5 VDC Signal Wiring to Simplex Dataforth FTM
90
Figure 5-25. Analog Output Signal Wiring to Simplex Dataforth FTM
91
Figure 5-26. Dataforth Plug-In Modules
91
Ch. High Density Versatile Input Module (HDVIM)
94
Figure 5-27. 34 Channel HDVIM Module
95
Figure 5-28. Simplex System Configuration Example
98
Figure 5-29. Wiring Diagram for 34 Ch. HDVIM FTM
99
Figure 5-30. Analog Interface Wiring to 34 Ch. HDVIM Module Inputs
101
Figure 5-31. Analog Interface Wiring to the 34 Ch. HDVIM Module Inputs
101
Figure 5-32. 4-20 Ma Interface Wiring to 34 Ch. HDVIM Module RTD Inputs
101
Figure 5-33. RTD Interface Wiring to the 34 Ch. HDVIM Module RTD Inputs
101
Current Input Modules
103
Ch. Current Input (4-20 Ma) Module
103
Figure 5-34. 8 Channel Current Input (4-20 Ma) Module
104
Figure 5-35. 8 Ch. Current Input (4-20 Ma) Module Configuration
104
Figure 5-37. 8 Ch. Current Input (0-25 Ma) Module Block Diagram
107
Non-Standard 8Ch Current Input (4-20 Ma) Module
108
Figure 5-38. Non-Standard 8 Channel Current Input (4-20 Ma) Module
109
Figure 5-39. Non-Standard 8 Channel Module Configuration
110
Figure 5-40. Analog Input Wiring for a Non-Standard Module
111
Voltage Input Module
113
Channel Voltage Input (0-10 VDC) Module
113
Figure 5-41. 8 Channel Voltage Input (0-10 VDC) Module
113
Figure 5-42. 8 Ch. Voltage Input (0-10 VDC) Module Configuration
114
Figure 5-43. Voltage Input Wiring for an 8 Chnl Voltage Input Module
115
Figure 5-44. 8 Ch. Voltage Input (0-10 VDC) Module Block Diagram
116
Current Output Modules
117
8Ch Current Output (4-20 Ma) Module
117
Figure 5-45. 8 Channel Current Output (4-20 Ma) Module
118
Figure 5-46. 8 Ch. Current Output (4-20 Ma) Module Configuration
119
Figure 5-47. Analog Output Wiring for 8 Chnl Output (4-20 Ma) Module
120
8Ch Current Output (0-1 Ma) Module
121
Figure 5-48. Current Output (4-20 Ma) Module Block Diagram
121
Figure 5-49. 8 Channel Current Output (0-1 Ma) Module
122
Voltage Output Modules
123
8Ch Voltage Output (0-5 VDC ) Module
123
Figure 5-50. 8 Channel Voltage Output (0-5 VDC) Module
123
Figure 5-51. 8 Ch. Voltage Output (0-5 VDC) Module Configuration
124
Figure 5-52. Analog Output Wiring for an 8 Chnl Voltage Output Module
125
8Ch Voltage Output (0-10 VDC) Module
126
Figure 5-53. 8 Ch. Voltage Output (0-5 VDC) Module Block Diagram
126
Figure 5-54. 8 Channel Voltage Output (0-10 VDC) Module
127
Thermocouple Input Modules
128
8Ch TC (Fail Low) Module
128
Figure 5-55. 8 Channel TC (Fail Low) Module
128
Figure 5-56. 8 Ch. TC (Fail Low) Module Configuration
129
Figure 5-57. 8 Ch. TC Input (Fail Low) Module Field Wiring
130
Figure 5-58.Thermocouple Input Block Diagram
131
8Ch TC (Fail High) Module
132
Figure 5-59. 8 Channel TC (Fail High) Module
133
RTD Input Modules
134
8Ch RTD Input (10 Ohm)
134
Figure 5-60. 8 Channel RTD Input Module (10 Ohm)
134
Figure 5-61. 8Ch RTD Module Configuration
135
Figure 5-62. 8Ch RTD Input Module Field Wiring
137
Figure 5-63. RTD Input Block Diagram
138
8Ch RTD Input (100 Ohm)
139
Figure 5-64. 8 Channel RTD Input Module (100 Ohm)
139
8Ch RTD Input (200 Ohm)
140
Figure 5-65. 8 Channel RTD Input Module (200 Ohm)
141
8Ch RTD Input (500 Ohm)
142
Figure 5-66. 8 Channel RTD Input Module (500 Ohm)
142
4Ch Mpu/Proximity Module
143
Figure 5-67. 4 Channel Mpu/Proximity Module
144
Figure 5-68. 4 Ch. Mpu/Proximity Module
145
Figure 5-69. MPU and Proximity Probe Interface Wiring
146
Figure 5-70. Digital Speed Sensor Module Block Diagram
147
Chapter 6. Actuator Modules
149
Four Channel Actuator Module
149
Figure 6-1. Four Channel Actuator Driver Module
149
Figure 6-2. Four Channel Actuator Driver Module Block Diagram
150
EM/TM Position Controller
151
Figure 6-3. EM/TM Position Control Module
151
Figure 6-4. Position Control Module as Used with Various Remote Drivers
152
Figure 6-5. Position Controller Module Block Diagram
154
Chapter 7. Field Termination Modules
155
Service Panel
155
Figure 7-2. Service Panel Block Diagram
156
Figure 7-3. Service Panel Outline Dimensions
156
Figure 7-4. Service Panel Cutout Dimensions
157
Figure 7-5. Service Panel Optional 19 Inch Mounting Panel
157
CPU Interfaces
158
Figure 7-6. Ethernet Interface FTM
158
Figure 7-7. Ethernet Interface FTM Outline Drawing
158
Figure 7-8. Kit Configuration (040 CPU)
159
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