Welbilt FB081TF Manuals

Manuals and User Guides for Welbilt FB081TF. We have 2 Welbilt FB081TF manuals available for free PDF download: Installation, Operation And Maintenance Manual, Service Manual

Welbilt FB081TF Service Manual (96 pages)

Integrated Beverage Systems

Brand: Welbilt | Category: Beverage Dispenser | Size: 7 MB

Table of Contents
5
Model & Serial Numbers

9
- How to Read a Model Number
  9
- Serial Number Location
  9
Warranty Information

9
- Dimensions
  10
- Capacity & Weight
  10
Product Delivery Location

11
Specifications

12
Electrical

12
- Drain Connections
  13
Water Requirements

13
- Supply Connections
  13
- Hard Water
  13
- System Pressures
  14
- Regulator Settings & Location
  14
Section 2

15
Installation

15
Installation & Start-Up Overview

15
- Pre-Installation Checklist
  15
- Connections
  16
- Software
  17
- Start-Up & Cleaning
  17
- Post Installation Checklist
  18
Section 3

19
Operation

19
External Component Identification

19
Sequence of Operation

19
- Normal Operation
  19
- Product Dispense Operation
  20
- Operation
  20
- Ice Making
  20
- Refrigerated Cabinet Operation
  22
Normal Operations

22
Fault Conditions

23
- Low Water Shutdown
  23
- Low Refrigerant Pressure Shutdown
  23
- Power Interruption
  23
- Rotation Shutoff
  23
- Thermistor Failure
  23
Section 4

25
Maintenance

25
General Maintenance

25
- Daily, Weekly, Monthly
  25
- Quarterly & Biannual
  25
- Annual, Shutdown & Start-Up
  25
- Door Gasket Maintenance
  26
- Refrigerators
  26
- Stainless Steel Care & Cleaning
  26
- Doors/Hinges
  27
- Preventing Corrosion
  27
- Cleaning Kits
  27
- Other Monthly Tasks
  27
Daily Cleaning - Zone 1

28
Weekly Cleaning - Zone 2

29
Ice Maker Sanitizing & Descaling - Zone 3 & 4

29
Annual Planned Maintenance

30
Section 5

31
Troubleshooting

31
Store Manager Level

31
- Before Calling for Service Checklist
  31
Technician Level

33
This Troubleshooting Is to be Used Only by Qualified Service Technicians

33
Error Log Messages

33
Control Board Test Mode

40
Refrigerated Cabinet

41
Refrigeration System Diagnostics

47
Water System Checklist

48
Section 6

49
Controls

49
Touch Screens

49
- Main Select to Start Screen
  49
- Drink Selection Screen
  50
- Flavor Selection Screen
  51
- Confirmation Screen
  52
- Size Screen
  53
- Employee, Managers, & Service Menu Screens
  55
- Product Inventory Screen
  56
- Assigning Flavors
  57
- Product, Ice, & Water Calibration
  59
- Shuttle Calibration
  60
- Cleaning Instructions Screen
  61
Other Operations

62
- Loading New Menu Recipes
  62
- Manual Lockout
  62
- Usage Stats
  62
- Service Inputs
  63
- Service Outputs
  63
- Machine ID
  63
- Settings
  63
- Logs
  64
- Subsystem Version Info
  64
Section 7

65
Component Check Procedures

65
Control System

65
- ON/OFF Rocker Switch
  65
- Power Relay
  65
- Fan Cycle Control
  66
- Ice Chute Switch
  66
- Blender Control Board
  67
Beverage Components

68
- Blender Step Motor
  68
- Blender Motor
  68
- Home Position Switch
  69
- Door Switches
  69
- Ice Chute Switch
  70
- Low Water Float Switch
  70
- Low Pressure Control
  71
- High Pressure Cutout (HPCO) Control
  71
- Gear Motor Rotation Sensor
  72
- Fan Cycle Control
  72
- Gear Motor Assembly
  73
- Evaporator Assembly
  74
- Compressor Electrical Diagnostics
  74
- Diagnosing Start Components
  75
- Compressor Electrical Diagnostics
  75
- Compressor Drawing Locked Rotor
  76
- Diagnosing Capacitors
  76
- Filter-Driers
  76
Refrigerated Cabinet

77
Refrigerant Recovery/Evacuation

78
- Self-Contained Model Procedure
  78
System Contamination Clean-Up

81
- General
  81
- Determining Severity of Contamination
  81
- Cleanup Procedure
  82
- Replacing Pressure Controls
  83
Total System Refrigerant Charge

85
24-Hour Ice Production/ Refrigerant Pressure Charts

85
- FB081TF R404A Refrigerant Chart
  86
- FB081TP R290 Refrigerant Chart
  86
Nominal Operating Voltage

87

Welbilt FB081TF Installation, Operation And Maintenance Manual (100 pages)

Integrated Beverage Systems

Brand: Welbilt | Category: Beverage Dispenser | Size: 13 MB

Table of Contents
5
Section 1

9
General Information

9
Read this Manual

9
About the Fresh Blender

9
Fresh Blender™ Plus Advanced Sanitation

9
Unit Inspection

9
Model, Item Numbers & Serial Numbers

9
- How to Read Item Number
  9
- Serial Number Location
  10
Agency Certifications

10
Warranty Information

10
Specifications

11
- Dimensions
  11
- Capacity & Weight
  11
- Product Delivery Location
  12
- Refrigerant Charge
  12
- Ice Maker Production
  12
- Electrical
  13
- Drain Connections
  14
Water Requirements

14
- Supply Connections
  14
- Carbonated Water (Optional)
  15
- Hard Water
  15
- System Pressures
  15
- Regulator Location & Settings
  15
Section 2

17
Installation

17
Step-By-Step Installation

17
- Pre-Installation Checklist
  17
- Connections
  18
- Software
  19
- Sanitation Connections
  19
- Start-Up & Cleaning
  19
- Post Installation Checklist
  20
Section 3

21
Operation

21
Component Identification

21
Sequence of Operation

21
- Normal Operation
  21
- ADA Controls
  21
- Ice Making
  22
- Accessing Hidden Screens
  23
- Default Cleaning Settings
  23
- Manual Cleaning Settings
  23
- Advanced Sanitation Settings
  24
Operational Checks

24
- General
  24
- Operation
  24
Dink Making Screens

25
- Main Screen
  25
- Drink Category Selection Screen
  26
- Drink Flavor Selection Screen
  27
- Drink Cup Size Screen
  28
- Cup Placement Screen
  29
Touch Screens Store-Level

32
- Employee and Manager Home Screens
  32
- Accessing Hidden Screens
  32
- Hidden Screen Information Header
  33
- Hidden Screen Picture Magnifier
  34
- Inventory Screen
  35
- Subsystem Version Info
  38
- Temperatures
  38
- Cleaning-Employee
  39
- Cleaning-Manager
  40
- Rinse
  41
- Ice Machine
  42
- Manage Chemicals Screen
  43
- Troubleshooting
  46
- Cleaning Options Screen
  47
- Cleaning Error Log
  49
- Calibration
  50
- Menu Management
  52
- Inputs
  53
- Manual Lockout
  54
- Logs
  55
- Machine ID
  56
- Network
  57
- Settings
  58
- User Interace (UI) Settings
  59
- System Updates
  60
- Languages
  61
Section 4

63
Maintenance

63
General Maintenance

63
- Overview
  64
- Approved Cleaner & Sanitizer
  64
- Shuttle & Rail Cleaning/Sanitizing
  65
- Door Gasket Maintenance
  65
- Drain Maintenance - Inside Lower Cabinet
  65
- Refrigerator
  65
- Care & Cleaning
  65
- Doors/Hinges
  65
- Preventing Blower Coil Corrosion
  65
Advanced Sanitation Cleaning 4-Hour Sanitize

66
- Fresh Blender™ Plus Advanced Sanitation System
  66
Advanced Sanitation Cleaning Daily- Zone 1

66
Advanced Sanitation Cleaning Weekly- Zone 2

67
Manual Daily Cleaning - Zone 1

68
Manual Weekly Cleaning - Zone 2

73
- Combined Cleaner & Sanitizer Method
  73
- Separate Cleaner & Sanitizer Method
  80
Monthly Tasks

86
- Air Filter
  86
- Cleaning the Condenser Coil
  86
- Exterior Cleaning
  86
Ice Maker Sanitizing & Descaling - Zone 3 & 4

87
- Overview
  87
- Ice Maker Sanitize- Zone 3
  87
- Ice Maker Descale- Zone 4
  89
- Ice Maker Descale- Complete Disassembly
  90
Removal from Service / Winterization

93
Annual Planned Maintenance

93
Section 5

95
Troubleshooting

95
Before Calling for Service Checklist

95
Fresh Blender™ Plus Advanced Sanitation Units

98

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Welbilt FB081TF Manuals

Welbilt FB081TF Service Manual (96 pages)

Table of Contents

Model & Serial Numbers

Warranty Information

Product Delivery Location

Specifications

Electrical

Water Requirements

Section 2

Installation

Installation & Start-Up Overview

Section 3

Operation

External Component Identification

Sequence of Operation

Normal Operations

Fault Conditions

Section 4

Maintenance

General Maintenance

Daily Cleaning - Zone 1

Weekly Cleaning - Zone 2

Ice Maker Sanitizing & Descaling - Zone 3 & 4

Annual Planned Maintenance

Section 5

Troubleshooting

Store Manager Level

Technician Level

This Troubleshooting Is to be Used Only by Qualified Service Technicians

Error Log Messages

Control Board Test Mode

Refrigerated Cabinet

Refrigeration System Diagnostics

Water System Checklist

Section 6

Controls

Touch Screens

Other Operations

Section 7

Component Check Procedures

Control System

Beverage Components

Refrigerated Cabinet

Refrigerant Recovery/Evacuation

System Contamination Clean-Up

Total System Refrigerant Charge

24-Hour Ice Production/ Refrigerant Pressure Charts

Nominal Operating Voltage

Welbilt FB081TF Installation, Operation And Maintenance Manual (100 pages)

Table of Contents

Section 1

General Information

Read this Manual

About the Fresh Blender

Fresh Blender™ Plus Advanced Sanitation

Unit Inspection

Model, Item Numbers & Serial Numbers

Agency Certifications

Warranty Information

Specifications

Water Requirements

Section 2

Installation

Step-By-Step Installation

Section 3

Operation

Component Identification

Sequence of Operation

Operational Checks

Dink Making Screens

Touch Screens Store-Level

Section 4

Maintenance

General Maintenance

Advanced Sanitation Cleaning 4-Hour Sanitize

Advanced Sanitation Cleaning Daily- Zone 1

Advanced Sanitation Cleaning Weekly- Zone 2

Manual Daily Cleaning - Zone 1

Manual Weekly Cleaning - Zone 2