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Refreshing the Experience
Fresh Blender
™
Integrated Beverage Systems
Installation, Operation and Maintenance Manual
This manual is updated as new information and models are released. For the latest go to multiplexbeverage.com
Caution
,
Read this instruction before operating this equipment.
Original Instructions
Part Number 020009601
January 10, 2024
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Table of Contents
Troubleshooting
Related Manuals for Welbilt Multiplex Fresh Blender FB081TF
Summary of Contents for Welbilt Multiplex Fresh Blender FB081TF
- Page 1 Refreshing the Experience Fresh Blender ™ Integrated Beverage Systems Installation, Operation and Maintenance Manual This manual is updated as new information and models are released. For the latest go to multiplexbeverage.com Caution Read this instruction before operating this equipment. Original Instructions Part Number 020009601 January 10, 2024...
- Page 2 Safety Notices Read These Before Proceeding As you work on Welbilt equipment, be sure to pay close Warning attention to the safety notices in this manual. Disregarding the notices may lead to serious injury and/or damage to the Read this manual thoroughly before operating, installing equipment.
- Page 3 Warning Warning Do not operate equipment that has been misused, When using electric appliances, basic precautions must abused, neglected, damaged, or altered/modified from always be followed, including the following: that of original manufactured specifications. Read all the instructions before using the appliance.
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Page 5: Table Of Contents
Table of Contents Section 1 General Information Read This Manual ......................9 About the Fresh Blender™ ....................9 Fresh Blender™ Plus Advanced Sanitation ................. 9 Unit Inspection ........................9 Model, Item Numbers & Serial Numbers ................9 How to Read Item Number ..................... 9 Serial Number Location .................... - Page 6 Table of Contents (continued) Dink Making Screens ....................... 25 Main Screen ........................25 Drink Category Selection Screen ................... 26 Drink Flavor Selection Screen ..................27 Drink Cup Size Screen ....................28 Cup Placement Screen ....................29 Touch Screens Store-Level ....................32 Employee and Manager Home Screens ................32 Accessing Hidden Screens .....................
- Page 7 Table of Contents (continued) Combined Cleaner & Sanitizer Method.................73 Separate Cleaner & Sanitizer Method ................80 Monthly Tasks ......................... 86 Air Filter ......................... 86 Cleaning the Condenser Coil ..................86 Exterior Cleaning ......................86 Ice Maker Sanitizing & Descaling - Zone 3 & 4 ..............87 Overview ........................
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Page 9: General Information
Section 1 General Information Read This Manual Unit Inspection Welbilt developed this manual as a reference guide for the Thoroughly inspect the unit upon delivery. Immediately owner/operator and installer of this equipment. Please read report any damage that occurred during transportation this manual before installation or operation of the machine. -
Page 10: Serial Number Location
If a warranty registration is not completed, the warranty Sample Serial Tag period will begin when the equipment leaves the factory of Multiplex. a division of Welbilt FSG Operations, LLC a Agency Certifications Nevada limited liability company, having its principal office at 2227 Welbilt Boulevard, New Port Richey, Florida 34655 (hereinafter referred to as “Company”). -
Page 11: Specifications
Section 1 General Information Specifications DIMENSIONS Front View Rear View Side View 20.00 in (50.8 cm) 20.9 in (53.1 cm) 32.7 in (83.1 cm) 78.5 in (199.4 cm) 23.9 in (60.7 cm) 2.5 in (6.4 cm) 40.13 in (102 cm) 53.0 in ( 134.6 cm) 5.9 in ( 15.0 cm) 5.4 in (13.7 cm) -
Page 12: Product Delivery Location
General Information Section 1 PRODUCT DELIVERY LOCATION REFRIGERANT CHARGE The location selected for the Fresh Blender™ Beverage Important System must meet the following criteria. Due to continuous improvements, this information is • The air temperature must be at least 40°F (4°C), but for reference only. -
Page 13: Electrical
Section 1 General Information ELECTRICAL Warning All wiring must conform to local, state and national codes. Minimum Circuit Ampacity Grounding Instructions The minimum circuit ampacity is used to help select the Warning wire size of the electrical supply. (Minimum circuit ampacity The machine must be grounded in accordance with is not the Fresh Blender™... -
Page 14: Drain Connections
General Information Section 1 Water Requirements DRAIN CONNECTIONS All Models Warning Connect to a potable water supply only. All plumbing must conform to local, state and national codes. Important A WaterMark™ approved AS2845 backflow preventer is required on the water supply line at installation for Australian model FreshBlender item FB08EAF. -
Page 15: Carbonated Water (Optional)
Section 1 General Information CARBONATED WATER (OPTIONAL) REGULATOR LOCATION & SETTINGS Location Use supplied female quick connect and carbonated water tubing to the carbonated water inlet on the rear of the unit for carbonated water supply connection. NOTE: Units with optional carbonated water must have an external carbonated water source. - Page 16 General Information Section 1 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 020009601...
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Page 17: Installation
Step-by-Step Installation These instructions are provided to assist the qualified FRESH BLENDER™ PLUS ADVANCED SANITATION SYSTEM installer. Contact your Welbilt Service Agent or call Welbilt This section is for units with the Advanced Sanitation for information regarding start-up services. System installed. -
Page 18: Connections
Installation Section 2 CONNECTIONS Electrical Drain 6. If all electrical and grounding requirements have been followed proceed to insert electrical plug from Fresh 1. Route drain line (minimum 1” ID) to drain, maintaining Blends unit into wall receptacle. See “Electrical” on page a 2”... -
Page 19: Software
Section 2 Installation SOFTWARE START-UP & CLEANING 9. Verify correct UI version, firmware, drink menu, and Important flavors are available. During first time start-up be sure to perform the Weekly Cleaning before loading any product through the UI, product bags will need to be in place to perform cleaning. PLeaSe SelEct a caTegOry of Important... -
Page 20: Post Installation Checklist
Installation Section 2 Load Product & Label Demonstrate 12. Add labels to product bins if applicable. 26. Demonstrate using the Interface with store manager. See “Touch Screens Store-Level” on page 32. 13. Add any other labels on the unit required. 27. -
Page 21: Operation
Section 3 Operation Component Identification Power Switch Front Panel Touch Screen Keyed Lock Clear Splash Shield & Product Blending Dispense Area Area Drink Shuttle & Rail ADA Controls Refrigerated Cabinet Door Product Bins (Inside Cabinet) Sequence of Operation NORMAL OPERATION After the drink is removed the automatic rinse of the blender and dispense area initiates. -
Page 22: Ice Making
Operation Section 3 ICE MAKING INITIAL START-UP Applying power and/or moving the rocker switch from OFF Main Power Switch - Front Top Right of the Unit to ON will start a 15 minute delay period. This delay period can not be overridden. With the water sensing switch closed Power Switch (reservoir full of water) the gear motor will energize at the end... -
Page 23: Accessing Hidden Screens
Section 3 Operation ACCESSING HIDDEN SCREENS MANUAL CLEANING SETTINGS The display screen has a robust set of hidden screens to Manual Cleaning settings can be verified through the enable user to customize unit as needed. MANAGER screen. • Access MANAGER screen and press CLEANING Important •... -
Page 24: Advanced Sanitation Settings
Operation Section 3 Operational Checks ADVANCED SANITATION SETTINGS For the unit to clean correctly the following needs to be the GENERAL minimum cleaning settings. Ice machines are factory-operated and adjusted before Advanced Sanitation Cleaning settings can be verified shipment. Normally, a newly installed ice machine does not through the MANAGER screen. -
Page 25: Dink Making Screens
Section 3 Operation Dink Making Screens The machine is programmed with drink making screens for units that are placed in self-service areas and hidden store-level screens for employees to access machine settings. This section examines the drink making screens. MAIN SCREEN The START or Touch-to-Start screen appears on power-up (except when lockout has initiated, then a lockout screen will display). -
Page 26: Drink Category Selection Screen
Operation Section 3 DRINK CATEGORY SELECTION SCREEN Begin drink making process by selecting a drink category. Available drink categories are dependent upon the software menu file installed on the machine. PLeaSe SelEct a caTegOry of yoUr ChoIce! CATEGORIES How to Access Press the START or Touch-to-Start icon from the MAIN screen. -
Page 27: Drink Flavor Selection Screen
Section 3 Operation DRINK FLAVOR SELECTION SCREEN Select a drink flavor. Available drink flavors are dependent upon the software menu file installed on the machine. DRINK FLAVORS $2.99 $2.99 $2.99 $2.99 $2.99 $2.99 BACK Please select a flavor of your choice! How to Access The FLAVOR SELECTION screen displays after a drink category selection has been made. -
Page 28: Drink Cup Size Screen
Operation Section 3 DRINK CUP SIZE SCREEN Select a drink cup size. Nutrition facts can be accessed through this screen. NUTRITION FACTS CUP SIZE BACK How to Access The DRINK CUP SIZE screen displays after a drink category selection has been made. MAIN SCREEN / DRINK CATEGORY / DRINK FLAVOR SELECTION / DRINK CUP SIZE Icon Button Descriptions Dispensing &... -
Page 29: Cup Placement Screen
Section 3 Operation CUP PLACEMENT SCREEN Place correct cup size into the dispense area to begin drink dispense and blend. START BACK How to Access The CUP PLACEMENT screen displays after a cup size selection has been made. MAIN SCREEN / DRINK CATEGORY / DRINK FLAVOR SELECTION / DRINK CUP SIZE/ CUP PLACEMENT Icon Button Descriptions NOTE: Only use approved cups manufactured specifically for this machine. - Page 30 Operation Section 3 Procedure to Make a Drink 4. Press CUP SIZE. NOTE: Ice must be present in the ice hopper and product must be connected, primed and added to INVENTORY screen to produce a drink. 1. Press START or Touch-to-Start icon then select a drink category.
- Page 31 Section 3 Operation 7. Machine will move cup shuttle with cup to the blend area and begin blending. Screen will display progress. BLenDing… PLeaSe Wait ANd Don’t TakE yOur cuP yEt 8. When dispense and blend has completed cup shuttle with blended drink will move back to dispense area.
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Page 32: Touch Screens Store-Level
Operation Section 3 Touch Screens Store-Level The machine is programmed with drink making screens for units that are placed in self-service areas and hidden store-level screens for employees to access machine settings. This section examines the hidden store-level screens. EMPLOYEE AND MANAGER HOME SCREENS The display screen has a robust set of hidden screens to enable user to access customize machine. -
Page 33: Hidden Screen Information Header
Section 3 Operation HIDDEN SCREEN INFORMATION HEADER At the top of each hidden screen a header will display important information. SCREEN USB Status POWER CLEANING HELP NETWORK TYPE LIBRARY CONNECTION MACHINE ID CURRENT CURRENT ACCESS LEVEL DAY & DATE Icon Button Descriptions Screen Power •... -
Page 34: Hidden Screen Picture Magnifier
Operation Section 3 HIDDEN SCREEN PICTURE MAGNIFIER Some screens have helpful pictures to assist with procedures. Press the magnifying glass icon to enlarge the picture. To return to previous view press the magnifying glass icon a second time. Part Number 020009601... -
Page 35: Inventory Screen
Section 3 Operation INVENTORY SCREEN ACCESS LEVEL: EMPLOYEE & MANAGER The INVENTORY screen assists in managing product bag inventory and provide up-to-date inventory levels and expiration timers. Also provides ability to make product inventory adjustments. INVENTORY SETUP INVENTORY FILL LEVELS INVENTORY SHELF LIFE INVENTORY ADJUSTMENTS BACK... - Page 36 Operation Section 3 Assign Flavor and Load Product Bag 4. Press the slot that needs a product bag. Caution Product bags MUST be completely thawed before SLOT 1 SLOT 5 loading in to machine Loading frozen product bags into machine can result in damage to machine. SLOT 2 SLOT 6 1.
- Page 37 Section 3 Operation 7. Select the date on the calendar that bag was placed in Press ASSIST to begin bag assist feature. refrigerator to start thaw process then press CONFIRM. G. Press product bag pump onto motor shaft then 8. Load product bag. push latch over pump.
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Page 38: Subsystem Version Info
Operation Section 3 SUBSYSTEM VERSION INFO ACCESS LEVEL: EMPLOYEE & MANAGER Displays important information about machine including software versions.. BACK How to Access EMPLOYEE HOME or MANAGER HOME / SUBSYSTEM VERSION INFO TEMPERATURES ACCESS LEVEL: EMPLOYEE & MANAGER Displays current readings of temperature probes installed in unit. BACK How to Access EMPLOYEE HOME or MANAGER HOME / TEMPERATURES... -
Page 39: Cleaning-Employee
Section 3 Operation CLEANING-EMPLOYEE ACCESS LEVEL: EMPLOYEE Displays cleaning status and expiration timer. See “Maintenance” on page 63 for more cleaning information. CLEANING TYPE SUNSHINE WEEKLY DAILY BLENDER BACK How to Access EMPLOYEE HOME / CLEANING Icon Button Descriptions • Weekly (Zone 2) Displays time remaining before cleaning is due and unit Cleaning Type... -
Page 40: Cleaning-Manager
Operation Section 3 CLEANING-MANAGER ACCESS LEVEL: MANAGER The manager level cleaning screen provides access to change the cleaning type, change cleaning options and provides troubleshooting functions. ENABLE ADVANCED CLEANING ADVANCED or MANUAL RINSE ICE MACHINE MANAGE CHEMICALS TROUBLESHOOTING CLEANING OPTIONS CLEANING ERROR LOG BACK How to Access... -
Page 41: Rinse
Section 3 Operation RINSE ACCESS LEVEL: MANAGER Provides access to the manager to activate rinse process when additional cleaning of dispense and blend areas is necessary. BLENDER RINSE SHUTTLE RINSE BACK How to Access MANAGER HOME / CLEANING / RINSE Icon Button Descriptions Shuttle Rinse •... -
Page 42: Ice Machine
Operation Section 3 ICE MACHINE ACCESS LEVEL: MANAGER Displays cleaning status and expiration timers for ice machine. See “Maintenance” on page 63 for more cleaning information. ICE DESCALE ICE SANITIZE BACK How to Access MANAGER HOME / CLEANING / ICE MACHINE Icon Button Descriptions •... -
Page 43: Manage Chemicals Screen
Section 3 Operation MANAGE CHEMICALS SCREEN ACCESS LEVEL: MANAGER Assists in managing chemical inventory and provide up-to-date inventory levels. Also provides ability to make chemical inventory adjustments. SUNSHINE NOTIFICATION NEW BOTTLE PRIME NEW BOTTLE PRIME RE-PRIME CHEMICAL RE-PRIME CHEMICAL BACK How to Access MANAGER HOME / CLEANING / MANAGE CHEMICALS Icon Button Descriptions... - Page 44 Operation Section 3 Procedure to Install Sanitation Chemicals 4. Set empty container aside using caution not to spill any chemical. FRESH BLENDER™ PLUS ADVANCED SANITATION UNITS 5. Place new drain cleaner container on rear shelf. This section is for machines that have the optional Advanced Sanitation system installed.
- Page 45 Section 3 Operation 14. Press MANAGE CHEMICALS. 17. Press PRIME to begin priming process, machine will begin priming the system with the reloaded chemical NOTE: Advanced Sanitation slider at top must be ON to and once process is complete the machine will return access settings.
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Page 46: Troubleshooting
Operation Section 3 TROUBLESHOOTING ACCESS LEVEL: MANAGER The troubleshooting screen provides managers access to turning machine functions ON/OFF as needed to assist in determining machine issues. CHEMICAL VALUES VOLTAGES OUTPUTS OUTPUTS BACK BACK Fresh Blender Fresh Blender Advanced Sanitation System How to Access MANAGER HOME / CLEANING / TROUBLESHOOTING Icon Button Descriptions... -
Page 47: Cleaning Options Screen
Section 3 Operation CLEANING OPTIONS SCREEN ACCESS LEVEL: MANAGER Provides ability to make adjustments to the cleaning options. Check all local health codes to confirm minimum settings needed for machine. DAILY CLEANING OPTIONS ICE MAKER CLEANING OPTIONS PERIODIC BLENDER SANITIZE OPTIONS PUMP AND SOLENOID OPTIONS POST DISPENSE AND BLEND OPTIONS SHUTTLE RINSE OPTIONS... - Page 48 Operation Section 3 Procedure to set Low Chemical Reminder Procedure to Set Advanced Sanitation Scheduler Units with advanced sanitation system have a customizable Units with advanced sanitation system have a customizable low chemical reminder feature. automatic scheduler. 1. Enter MANAGER HOME screen. 1.
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Page 49: Cleaning Error Log
Section 3 Operation CLEANING ERROR LOG ACCESS LEVEL: MANAGER Displays list of all cleaning errors. ERROR LOGS BACK How to Access MANAGER HOME / CLEANING / CLEANING ERROR LOG Icon Button Descriptions Error List • Lists errors associated with cleaning. Press in center of screen to scroll up/down as needed to view all log entries. -
Page 50: Calibration
Operation Section 3 CALIBRATION ACCESS LEVEL: MANAGER Provides ability to calibrate carbonated water, ice, water, shuttle and flavors. When drink selection does not fill cup to correct level calibration may need to be performed. Troubleshoot issue before calibrating. CARBONATED WATER WATER SHUTTLE FLAVOR... - Page 51 Section 3 Operation Ice, Water & Product Flavor Calibration 3. Follow the onscreen instructions and place a cup in the dispense area. Important 4. Press DISPENSE when ready. Allow cabinet to reach operating temperature 34°F – 5. When dispense has finished weigh the cup and enter 38°F (1°C –...
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Page 52: Menu Management
Operation Section 3 MENU MANAGEMENT ACCESS LEVEL: MANAGER Displays current menu installed on machine and all other available menus available for download. MENU VERSIONS BACK How to Access MANAGER HOME / MENU MANAGEMENT Icon Button Descriptions Menu Versions • Displays current menu that is active on machine and all other menus that are available for download. -
Page 53: Inputs
Section 3 Operation INPUTS ACCESS LEVEL: MANAGER The Inputs screen provides valuable information about the operation of the machine. SHUTTLE REED SWITCH TEMPERATURES ICE MAKER REFRIGERATION CUP DETECTION BLENDER SUMMARY BACK How to Access MANAGER HOME / INPUTS Icon Button Descriptions •... -
Page 54: Manual Lockout
Operation Section 3 MANUAL LOCKOUT ACCESS LEVEL: MANGER ONLY Enables Manager to lock the machine to prevent drink making. Display screen will notify end-users that machine cannot be used. Machine refrigeration will stay on. MANUAL LOCKOUT ON/OFF BACK How to Access MANAGER HOME / MANUAL LOCKOUT Icon Button Descriptions Back Button... -
Page 55: Logs
Section 3 Operation LOGS ACCESS LEVEL: MANAGER The machine saves important information about processes and functions of the machine through the logs. ERROR LOGS CLEANING LOGS BACK How to Access MANAGER HOME / LOGS Icon Button Descriptions Error Logs • Displays all error log entries for machine. -
Page 56: Machine Id
Operation Section 3 MACHINE ID ACCESS LEVEL: MANAGER Provides access to Machine ID information and registering or decommissioning machine. MACHINE ID REGISTER or DECOMMISSION BUTTON BACK How to Access MANAGER HOME / MACHINE ID Icon Button Descriptions Machine ID • Displays identification number/letters assigned to machine. -
Page 57: Network
Section 3 Operation NETWORK ACCESS LEVEL: MANGER ONLY Provides access to assigning Internet connection source. ETHERNET WIFI CELLULAR PROXY BACK How to Access MANAGER HOME / NETWORK Icon Button Descriptions Ethernet Proxy • • Press to begin process of connecting machine to Press to begin process of connecting machine to proxy Ethernet source. -
Page 58: Settings
Operation Section 3 SETTINGS ACCESS LEVEL: MANAGER Provides access to machine settings to customize machine. MIXER CABINET ICE MAKER SHUTTLE PASSWORD CUP DETECTION BACK How to Access MANAGER HOME / SETTINGS Icon Button Descriptions • Cup Detection Provides access to turn Cup Detection, Size Detection Mixer •... -
Page 59: User Interace (Ui) Settings
Section 3 Operation USER INTERACE (UI) SETTINGS ACCESS LEVEL: MANAGER The machine UI (User Interface or Display Screen) has an extensive amount of settings to customize machine. REBOOT TIME PRODUCT BAG SETTINGS DATE & TIME SOFTWARE UPDATE PRICE ECO BLEND OUT OF STOCK CHANGE UNIT OF MEASURE PACKAGE INSTALL... -
Page 60: System Updates
Operation Section 3 SYSTEM UPDATES ACCESS LEVEL: MANAGER Software updates may be necessary periodically and can be accessed through the SYSTEM UPDATES screen. MENU CLEANING AUX BOARD MOTOR BOARD UTILITY BOARD MIXER BOARD SETTINGS VIDEOS BACK How to Access MANAGER HOME / SYSTEM UPDATES Icon Button Descriptions •... -
Page 61: Languages
Section 3 Operation LANGUAGES ACCESS LEVEL: MANAGER Machine may have multiple languages available. LANGUAGE SELECTED LANGUAGES BACK How to Access MANAGER HOME / LANGUAGES Icon Button Descriptions Language Selected • Displays current language selected for machine. • Languages Press one of the language buttons to change the language displayed on the screen. - Page 62 Operation Section 3 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 020009601...
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Page 63: Maintenance
Section 4 Maintenance General Maintenance This section covers common unit components and their care. The chart below is an overview of the maintenance that the end-user and service technician should perform, and the frequency. These figures are the minimum required. If the machine is supplied with hard water, more frequent cleaning should be performed. -
Page 64: Overview
Maintenance Section 4 OVERVIEW APPROVED CLEANER & SANITIZER You are responsible for maintaining the maintenance of the Important machine. Always follow manufacturer’s instructions for mixing Maintenance procedures are not covered by the warranty. and disposing of chemicals. Following maintenance guidelines for the machine will prevent unnecessary service calls and extend the life of the Warning machine. -
Page 65: Shuttle & Rail Cleaning/Sanitizing
Section 4 Maintenance SHUTTLE & RAIL CLEANING/SANITIZING REFRIGERATOR MANUAL CLEANING Warning The cup shuttle and shuttle rail will be cleaned during the Do not damage the refrigeration circuit when installing, manual cleaning process. maintaining or servicing the unit. ADVANCED SANITATION CLEANING SYSTEMS The interior and exterior can be cleaned using soap and Once a week the cup shuttle and shuttle rail must be removed and thoroughly cleaned and sanitized. -
Page 66: Advanced Sanitation Cleaning 4-Hour Sanitize
Maintenance Section 4 Advanced Sanitation Cleaning 4-Hour Sanitize Advanced Sanitation Cleaning Daily- Zone 1 Fresh Blender™ Plus Advanced Sanitation System FRESH BLENDER™ PLUS ADVANCED SANITATION SYSTEM After setting Advanced Sanitation Scheduler the unit will automatically perform Daily Zone 1 cleaning. The blender After setting Advanced Sanitation Scheduler the machine area and blender shaft will be cleaned and then sanitized. -
Page 67: Advanced Sanitation Cleaning Weekly- Zone 2
Section 4 Maintenance Advanced Sanitation Cleaning Weekly- Zone 2 3. Screen will display progress of cleaning and sanitizing. NOTE: After sanitizing complete, a final timer will execute Fresh Blender™ Plus Advanced Sanitation System and the ice maker water reservoir will flush several times. After setting Advanced Sanitation Scheduler the unit will Water from reservoir will drain to rear of machine and may automatically perform Zone 2 cleaning according to the... -
Page 68: Manual Daily Cleaning - Zone 1
Maintenance Section 4 Manual Daily Cleaning - Zone 1 Gather Supplies 3. Gather supplies then press NEXT to continue.. NOTE: Manual Daily Cleaning is not necessary if unit is equipped with operational Advanced Sanitation System. • Disposable gloves • Safety goggles NOTE: The following procedures are the basic daily cleaning instructions, onscreen instructions can vary depending on •... - Page 69 Section 4 Maintenance Remove Splash Guard, Rail & Shuttle Clean Splash Guard, Rail & Shuttle 5. Remove splash guard, rail and shuttle for cleaning. Important A. Use key to unlock and open top door. DO NOT put the shuttle, rail or splash guard in dishwasher Manually move shuttle all the way to the blend or power soaker.
- Page 70 Maintenance Section 4 Clean Blender Area Sanitize Dispense Area 11. Sanitize dispense area. Warning A. Using the spray bottle filled with sanitizer solution, The blender station contains sharp moving parts. Wear thoroughly spray and saturate the dispense and gloves to protect hands. drain areas.
- Page 71 Section 4 Maintenance Install Splash Guard, Rail & Shuttle Blender Cleaning Cup 15. Install clean and sanitized splash guard, rail and shuttle. 17. Start blender cleaning using the cleaning cup. A. Retrieve splash guard, rail, and shuttle. A. Place the cup (20 ozs, 0.6 liter) filled with cleaner solution, that was set aside earlier, into the shuttle.
- Page 72 Maintenance Section 4 Daily Cleaning Complete 20. Daily cleaning has been completed. A. Unit will need to be cleaned again in 7 days. Return supplies to cleaning kit. C. Ensure top and bottom doors are closed and locked D. Press CONFIRM. NOTE: By pressing CONFIRM, the daily cleaning has been completed and the daily timer has been reset for 24 hours.
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Page 73: Manual Weekly Cleaning - Zone 2
Section 4 Maintenance Manual Weekly Cleaning - Zone 2 NOTE: Manual Weekly Cleaning is not necessary if unit is Important equipped with operational Advanced Sanitation System. There are two different methods of cleaning depending NOTE: Failure to complete the weekly cleaning sequence on the chemicals being used, follow onscreen entirely will not reset the weekly cleaning timer and will instructions to gather the correct supplies and approved... - Page 74 Maintenance Section 4 Clean Refrigerated Base Prepare Refrigerated Cabinet 5. Clean lower refrigerated cabinet. A. Use key to unlock and open bottom door. Using the spray bottle with combined cleaner/ sanitizer solution, spray all the surfaces in base cabinet including door and gasket with solution. C.
- Page 75 Section 4 Maintenance Prepare to Clean Rinse Process 9. The screen will display the line rinsing progress for each product line. Fresh water is flushed through all product lines. Cleaning Process 10. The machine automatically proceeds to flush lines with cleaner/sanitizer for the CIP (Clean In Place) process.
- Page 76 Maintenance Section 4 First Sanitizing Process D. Press CONFIRM to proceed to Auto Prime the lines with product. 13. The machine will automatically proceed to the sanitation process and display the line sanitizing Auto Prime Complete progress for each line. Product lines flush with cleaner/ sanitizer for the CIP (Clean In Place) process.
- Page 77 Section 4 Maintenance Clean Dispense Area saturated with cleaner/sanitizer solution. Press NEXT when ready to continue. 24. Thoroughly clean dispense area. Sanitize Dispense Area Warning 28. Thoroughly sanitize dispense area. NEVER use a scrub brush on flavor dispenser nozzles - A.
- Page 78 Maintenance Section 4 Sanitize Blender Install Splash Guard, Rail and Shuttle 32. Install the cleaned and sanitized splash guard, rail and Warning shuttle. The blender station contains sharp moving parts. Wear A. Retrieve splash guard, rail, and shuttle. gloves to protect hands. NEVER touch blender blades. Place rail back by tucking left edge under tab, place 30.
- Page 79 Section 4 Maintenance D. Cup shuttle will move to blend area and blender shaft will lower into cup. Shuttle and cup will move to dispense area when complete. Clean Drain 36. Clean the drain. A. Once the shuttle has returned to the dispense area, remove cup from the shuttle and pour contents of cup down the drain.
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Page 80: Separate Cleaner & Sanitizer Method
Maintenance Section 4 SEPARATE CLEANER & SANITIZER METHOD Clean Refrigerated Base For overview and screen access: See “Manual Weekly Cleaning - Zone 2” on page 73. Gather the Following Supplies 1. Gather the supplies then press NEXT to continue. • Approved Separate Cleaner and Sanitizer mixed per manufacturer’s instructions. - Page 81 Section 4 Maintenance Prepare Refrigerated Base Prepare to Clean 5. Connect cleaning hose and cleaner bucket. 4. Verify all flavor slots have a product bag installed or a cap over the spigot. A. Open the top door. A. Confirm all eight (8) product flavor bags are Connect the cleaning hose to the CIP pump installed correctly.
- Page 82 Maintenance Section 4 Rinse Process First Sanitizing Process 6. The screen will display the line rinsing progress for each product line. Fresh water is flushed through all product lines. 10. Move cleaning hose to sanitizer bucket and continue. A. Remove the hose from the cleaning bucket. Place the hose into the bucket with sanitizer solution.
- Page 83 Section 4 Maintenance Disconnect the hose from CIP Pump Connector. and rail in the three-compartment sink making sure to remove any product residue. C. Do NOT remove bottomless cleaning cup. C. Allow all pieces to air dry. D. Press CONFIRM to proceed to Auto Prime the lines with product.
- Page 84 Maintenance Section 4 Clean Front Door Section Sanitize Front Door Section 25. Clean all surfaces of upper door. 29. Thoroughly sanitize the upper door. A. Spray and wipe down all surfaces of the door and A. Spray and wipe all surfaces of the door and areas to areas to the right of the door with a clean towel the right of the door with a clean towel saturated with saturated with cleaner solution.
- Page 85 Section 4 Maintenance Blender Cleaning Cup 32. Using cleaning cup begin the blender blade cleaning process. A. Place one cup (20 ozs, 0.6 liter) filled with cleaner solution, that was set aside earlier, into the shuttle. Press CONFIRM to start the cleaning process. C.
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Page 86: Monthly Tasks
Once clean, slide it back into place on the unit and move ® ® TOLERANCES: UNLESS OTHERWISE SPECIFIED TOLERANCES: UNLESS OTHERWISE SPECIFIED unit back into place. ANGLES ANGLES ± ± A Welbilt Brand A Welbilt Brand ® ® 2 PLACE 0.00 2 PLACE 0.00 ± ± .015 .015 In order to maintain proper refrigeration performance, the 3 PLACE 0.000... -
Page 87: Ice Maker Sanitizing & Descaling - Zone 3 & 4
Section 4 Maintenance Ice Maker Sanitizing & Descaling - Zone 3 & 4 ICE MAKER SANITIZE- ZONE 3 The Ice Maker Sanitize procedure provides a semi- OVERVIEW automated process for sanitizing the ice making system. You are responsible for maintaining the ice machine •... - Page 88 Maintenance Section 4 Sanitize & Soak and Ice Production Second Ice Production Clean-out 7. Machine will begin ice maker sanitizing. 14. Begin second ice clean-out procedure to remove any remaining sanitizer from the ice making system. A. Ice maker system fills with sanitizer. A.
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Page 89: Ice Maker Descale- Zone 4
Section 4 Maintenance ICE MAKER DESCALE- ZONE 4 Descale & Soak and Ice Production The Ice Maker Descale procedure provides a semi- 6. Machine will begin ice maker descaling. automated process for descaling the ice making system. A. Ice maker system fills with descaler. •... -
Page 90: Ice Maker Descale- Complete Disassembly
Maintenance Section 4 First Ice Production Clean-out ICE MAKER DESCALE- COMPLETE DISASSEMBLY The Ice Maker Descale Complete Disassembly procedure 15. Begin ice production clean-out. Machine will make ice should only be performed by authorized service technicians with fresh water to remove sanitizer from system. and provides complete instructions for descaling ice maker A. - Page 91 Section 4 Maintenance DESCALER Amount of Luke Warm Amount of Sanitizer Water 5 gallons (20 Liters) Manitowoc Ice Descaler part number 000000084 use 16oz/5 gal (473ml/19L) 5. Fill Spray bottle with portion of sanitizer solution from the bucket. Set aside for later use. 6.
- Page 92 Maintenance Section 4 17. Remove ice bin cover and auger dispense assembly 24. Replace all cleaned parts in their correct positions: including the dispense wheel at the bottom, then • Assembled Dispense Wheel & Housing remove any remaining ice in the bin manually. Important Make sure FRONT Arrow on housing is pointing to the front of the unit or ice will not dispense when...
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Page 93: Removal From Service / Winterization
3. Remove the left side panel from the machine to access NOTE: All planned maintenance must be completed by an the ice maker and incoming water lines. approved, certified Welbilt Field Service Technician. 4. Evacuate all water from the reservoir and evaporator. From MANAGER HOME screen press CLEANING / TROUBLESHOOTING and toggle ON the ICE MAKER DUMP VALVE. - Page 94 Maintenance Section 4 THIS PAGE INTENTIONALLY LEFT BLANK Part Number 020009601...
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Page 95: Troubleshooting
Section 5 Troubleshooting If a problem arises during operation of your Fresh Blends Beverage System, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Before Calling For Service Checklist From MAIN screen press the sunshine icon to view possible causes. See “Main Screen” on page 25. Symptom Possible Cause Corrective Action... - Page 96 Troubleshooting Section 5 Symptom Possible Cause Corrective Action Single Product Under Was the product just replaced? Yes - Product maybe too cold. Check temperature settings. Filling No - Call Service. Yes - Verify that the product was installed correctly. (See installation guide) Uninstall the product and reinstall the flavor bag.
- Page 97 Section 5 Troubleshooting Symptom Possible Cause Corrective Action Zone 2 cleaning expired? Yes - Perform Zone 2 cleaning and normal operations will restart. No - Verify errors. Machine Locked Out Did an ERROR occur? Yes - Certain errors will lock out the system. See operating menu for the list.
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Page 98: Fresh Blender™ Plus Advanced Sanitation Units
Troubleshooting Section 5 Fresh Blender™ Plus Advanced Sanitation Units Symptom Possible Cause Corrective Action Advanced Sanitation Is water line connected correctly? Yes - Verify in-line water shutoff valve is open. Zone 2 Cleaning Failed Yes - Press the Sunshine icon onscreen for errors. No - Install the water line . - Page 99 THIS PAGE INTENTIONALLY LEFT BLANK...
- Page 100 645 PARK EAST BLVD SUITE 5, NEW ALBANY, IN 47150 844-724-2273 WWW.MULTIPLEXBEVERAGE.COM ©2024 Multiplex Beverage. All rights reserved. Welbilt FSG Operations, LLC, DBA Multiplex, 645 Park East Blvd, Suite 5, New Albany, IN 47150, US ©2024 Welbilt Inc. except where explicitly stated otherwise. All rights reserved. Part Number 020009601...
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