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Serial Numbers 1000 - Current When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped next to the serial number plate.
Please understand that these warnings cannot cover all conceivable ways in which service, whether or not recommended by UpRight, Inc., Schematics might be done, or of the possible hazardous consequences of each conceivable way, nor Schematics and valve block diagram with could UpRight Inc.
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ORWARD OTES SB80 Work Platform - European...
Solenoid operated valves con- provide instructions and illustrations for the operation trol raising and lowering. and maintenance of the SB80 Work Platform manu- Power Module factured by UpRight, Inc. of Selma, California. The power module contains the engine, hydraulic Scope pumps and battery.
2,9 m (9 ft. 6 in.) Ground Clearance 28 cm (11 in.) Power Source (Gas) GM 3.0 liter 70 H.P. Power Source (Diesel) Perkins 1004-42 86 H.P. System Voltage 12 VDC Maximum Hydraulic Pressure 345 bar (5000 PSI) SB80 Work Platform - European...
NEVER alter operating or safety systems without manufacturers written consent. NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. NEVER replace any component or part with anything other than original UpRight replacement parts without the manufacturer's writ- ten consent.
11. Check air filter. Replace if necessary. 12. Set gasoline/propane selector to desired position. Set to center position to purge the system when switching fuels. If the machine is to be operated on propane, open the supply valve on the tank. SB80 Work Platform - European...
DO NOT use a machine that is damaged or restraint to designated platform anchorage point. malfunctioning. Tag the machine and remove it Attach only one fall restraint to each point. from service until it is repaired. Figure 2-1: Locking Pin SB80 Work Platform - European...
2.4 C ONTROLS AND NDICATORS The controls and indicators for operation of the SB80 tor shall know the location of each control and Work Platform are shown in Figure 2-2. The name indicator and have a thorough knowledge of the func-...
2. Mount the platform and close sliding rail. 3. Attach approved fall restraint to designated plat- form anchorage point. Attach only one fall restraint to each point. 4. Start engine. SB80 Work Platform - European...
1. Drive the machine forward or reverse. Multifunction Controls 2. Move and hold the axle extend/retract switch to The UpRight SB-80 employs the use of multifunction extend. controls. This means that functions can operate at 3. The axles will extend.
Move the joystick forward to elevate the boom, rear- ward to lower the boom. Release the control lever to stop elevating / lowering. The boom elevate will func- tion at a speed proportional to the stroke of the joy- stick. SB80 Work Platform - European...
W A R N I N G Chock wheels before disengaging hubs, Machine may roll. 2. Refer to Figure 2-4 and disengage all four drive hubs. Remove two (2) screws and center cap. Reinstall center cap in the opposite direction. SB80 Work Platform - European...
1. Ensure that boom is fully lowered and retracted. Figure 2-5: Front Chassis Tie Down Lifting Lugs 2. Attach straps to chassis lifting lugs only. Ensure that straps are adjusted properly to keep unit level when lifting. 2-10 SB80 Work Platform - European...
2. Fill to capacity with gas or diesel motor fuel only. Use distillate diesel fuel only, do not use residual Figure 2-9: Hydraulic Oil Tank or blend. 3. Fuel tank full capacity is 42 US gallons. SB80 Work Platform - European 2-11...
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Refer to Section 3 for lubrication chart and guide- Tire selection can affect the stability of the machine. lines. Use only tires supplied by UpRight (15-22.5 NHS Tubeless 16 Ply Rating) unless approved by the man- Battery Maintenance ufacturer in writing. Check tire air pressure daily. (7 bar) (100 psi) (Not required for foam-filled tires).
Install wires by stripping 1.25 cm (1/2”) of insulation, inserting screwdriver into square and inserting wire. Be sure no strands are bent backwards. Replace wires with same rating and type. Figure 3-2: Deutsch Connector Kit, Small SB80 Work Platform - European...
The preventative maintenance table has been designed to be used primarily for machine service and maintenance repair. Please photocopy the fol- lowing page and use this table as a checklist when inspecting the machine for service. SB80 Work Platform - European...
2. Remove the support. 2. Fully retract the boom. 3. Push “Lower” button to completely lower the plat- 3. Verify platform emergency stop switch is ON. form. 4. Turn platform/chassis switch to CHASSIS. Figure 3-3: Support Elevating Assembly SB80 Work Platform - European...
Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from battery. Always wear safety glasses when working with batteries. Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. SB80 Work Platform - European...
8. Fill the hydraulic oil tank to operating level on sight gauge with hydraulic fluid. NOTE: For service Information on the engine refer to your engine manual (located in plat- form manual box or available from UpRight Inc.). Figure 3-5: Turret Bearing Grease Zerk (shown from below)
SuperFlex Optimizer Use the Optimizer to test the operation of the control- ler and joysticks. SB80 presets are shown. 1. Plug the Optimizer with cord into the controller. 2. Operate each machine function. The Optimizer will display each setting.
Main Relief Valve 1. Operate the hydraulic system 10-15 minutes to warm the oil. 2. Install a 0-207 bar (0-3000 PSI) pressure gauge to the pressure test port. 3. Retract boom completely. SB80 Work Platform - European...
Alarm should sound. 4. With platform elevated, repeat step 2. When switch is properly adjusted, alarm will sound. Figure 3-12: Tilt Sensor SB80 Work Platform - European 3-11...
RAKES Removal Removal 1. Park the work platform on firm level ground with The SB80 is equipped with brakes on both rear axles extended. wheels. 2. Using Four jackstands (Ten Ton capacity each), 1. Park the work platform on firm level ground with support each wheel off the ground.
Be careful not to damage the seals during brakes. assembly. Center cutouts in piston with torque pin holes in the power plate. Press piston to a depth Figure 3-14: Brake Assembly SB80 Work Platform - European 3-13...
1. Slide the coupling (1) from splines on input shaft 7. Disconnect hydraulic brake line from brake. (2). 8. Check for leaks and bleed air out of brake hydrau- 2. Position the assembly upright on face of spindle lic system using bleed valve located on brake (3). housing.
(11). Install boot seal (4) on hub (11) if unit is so Front equipped. 1. Motor 3. Position spindle (3) upright on bench. Lubricate 2. Gasket lips of seal (5) and lower hub (11) onto spindle 3. Brake (3). Hub (11) should be centered as it is lowered 4.
(21). Assem- ble primary sun gear (24) over input shaft (2). Rotate primary sun gear (24) to align input shaft (2) to gear splines and gear teeth in primary car- rier assembly (22). 3-16 SB80 Work Platform - European...
Scratches or pits deep enough to catch the fingernail are unacceptable, replace the manifold. Assembly NOTE: Torque all hardware and fittings to torques listed (see Table 3-2, page 28) unless other- wise specified. 3-18 SB80 Work Platform - European...
NOTE: These screws serve as stops to ensure 16. Remove the cap screw which secures the front/ proper positioning of the Tip Boom Rod Slide. lower cylinder pin. 7. Retract Tip Boom. Leave rear/upper Cylinder Pin exposed. SB80 Work Platform - European 3-19...
Weldment Cycle extend cylinder several times to remove air from the hydraulic system. Replenish hydraulic fluid if necessary. Slowly cycle extend cylinder to check for proper oper- ation and check for leaks. 3-20 SB80 Work Platform - European...
Polishing is a sign of uneven loading. When this occurs, the surface should be checked for round- ness. Cylinders not round within .,178 mm (.007”) should be replaced. SB80 Work Platform - European 3-21...
3. Wear Ring 4. O-Ring 5. Backup Ring 6. O-Ring 7. O-Ring 8. Seal 9. Wear Ring A. Rod B. Head C. Piston D. Nut E. Cylinder F. Bushing G. Counterbalance Figure 3-25: Slave Cylinder 3-22 SB80 Work Platform - European...
1. Rod Wiper 2. Rod Seal 3. Wear Ring 4. O-Ring 5. Wear Ring 6. Seal A. Rod B. Head C. Piston D. Cylinder E. Bushing F. Set Screw G. Spacer Figure 3-27: Lift Cylinder SB80 Work Platform - European 3-23...
3. Static Seal 4. Static Seal 5. Wear Ring 6. Piston Seal 7. Static Seal A. Rod B. Head C. Piston D. Cylinder E. Set Screw F. Head G. Counterbalance Figure 3-29: Lower Boom Extend Cylinder 3-24 SB80 Work Platform - European...
1. Rod Wiper 2. Rod Seal 3. Static Seal 4. Wear Ring 5. Piston Seal 6. Backup Ring A. Rod B. Head C. Piston D. Cylinder E. Set Screw Figure 3-31: Axle Extend Cylinder SB80 Work Platform - European 3-25...
(.005”) per mating set. After long service, a backlash of about ,381 mm (.015”)per set may still be accept- able in most cases, depending on the required accu- racy of the application. Figure 3-32: Rotary Actuator 3-26 SB80 Work Platform - European...
The housing neously. The double with integral ring helix design com- gear remains pounds rotation: shaft stationary. rotation is about twice that of the piston. Figure 3-33: Rotary Actuator SB80 Work Platform - European 3-27...
UpRight Work Platforms. Use the following values to torque fasteners used on NOTE: Always lubricate threads with clean UpRight Work Platforms unless a specific torque hydraulic oil prior to installation value is called out for the part being installed.
Use the charts on the following pages to help deter- Check charge pressure at tee added to charge filter mine the cause of a fault in your UpRight SB80. line. 1. Verify your problem. Do a full function test from...
(axle extend) on the upper controller will be illumi- OUTPUT LED flashes when any of the PMW outputs nated. are active. If LED is on continuously, one of the PMW outputs is shorted to ground. SB80 Work Platform - European...
BT5-03 (jib up output to valve), BT6-07 (boom valve #1, terminals #5 & #8) operated), BT6-06 (dump valve output), BT7-09 (mid NOTE: If the auxilliary switch is depressed when throttle output) te engine is running the engine will stop imme- diately. SB80 Work Platform - European...
BT5-09 on DMR-30 (lift output to valve), BT6-06 on put), sfBT3-8 on Superflex (Aux. 1 output) DMR-30 (dump valve output), BT7-09 on DMR-30 (mid throttle output), sfBT2-6 on Superflex (digital input), sfBT3-5 on Superflex (lift up output), sfBT3-8 on Superflex (Aux. 1 output) SB80 Work Platform - European...
BT5-01 on DMR-30 (cage trim up output to valve), BT7-09 on DMR-30 (mid throttle output), BT6-06 on BT6-06 on DMR-30 (dump valve output), BT7-09 on DMR-30 (dump valve), BT6-02 on DMR-30 (steer left DMR-30 (mid throttle output) output) SB80 Work Platform - European...
If both relays are latched there is a 12 volt signal sent to BT4-04 on the DMR-30 and sfBT2- The SB80 has Two independent hydraulic systems. 10 on the SuperFlex. There will be 12 volts at TB7 One for drive functions and one for lift functions.
Glow Plug Relay Engine Relay Receiver Tilt Sensor A bad tilt sensor will illuminate L1 and sound alarm. All functions will be operable. SuperFlex4 Controller SOL1 Solenoid - Jib Raise SOL2 Solenoid - Jib Lower SB80 Work Platform - European...
5.2 Electrical Schematic, SB80 - Gas ... 5-4 nance purposes. 5.3 Hydraulic Schematic, SB80 ....5-6 The diagrams are to be used in conjunction with the Troubleshooting Truth Tables in Section 4.
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Lower Control Box Retract SW10 Emergency Stop Emergency Stop Lower Control Box Aux Pump Relay Power to Aux Pump Auxilliary Pump SW11 Auxilliary Power Lower Platform Lower Control Box Glow Plug Relay Heat Glow Plugs Engine SB80 Work Platform - European...
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Lower Control Box Retract Enable Drive Enable Lower Control Box Aux Pump Relay Power to Aux Pump Auxilliary Pump Jib Switch Raise/Lower Jib Lower Control Box RPG Relay Engine SW10 Emergency Stop Emergency Stop Lower Control Box SB80 Work Platform - European...
Control Flow to Right Drive FLO1 Flow Divider Relief Valve Drive Circuit Relief Valve Main Valve Block Motors Relief Valve Drive Circuit Relief Valve Main Valve Block FLO2 Flow Divider Control Flow to Drive Motors SB80 Work Platform - European...
S e c t i o n 6 LLUSTRATED ARTS REAKDOWN Introduction This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by UpRight, Inc. Each parts list contains the component parts for that assembly. ONTENTS Final Assembly, SB80 Upper Controller Assembly,...
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Section LLUSTRATED ARTS REAKDOWN SB80 Work Platform - European 6-19...
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SCREW FLAT HD SOC 3/8-16 UNC X 1/2 102083-001 SHIM, 1.5 X 6 X .040 AS REQ. 011254-024 SCREW HHC 3/8-16 UNC X 3 102051-000 SLIDE PAD, HIGH LOAD 011248-006 NUT 3/8-16 ESNA 102050-000 SLIDE PAD 6-20 SB80 Work Platform - European...
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Section LLUSTRATED ARTS REAKDOWN Boom Assembly Drawing 1 of 2 SB80 Work Platform - European 6-21...
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Section LLUSTRATED ARTS REAKDOWN SB80 Work Platform - European 6-95...
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DESCRIPTION QTY. 102265-000 WHEEL, 22.5 X 11.75 102265-000 WHEEL, 22.5 X 11.75 102268-000 TIRE, 22.5 X 15 NHS 16 PLY 102268-000 TIRE, 22.5 X 15 NHS 16 PLY 012282-001 VALVE STEM 012282-001 VALVE STEM 6-96 SB80 Work Platform - European...
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DESCRIPTION QTY. 102265-000 WHEEL, 22.5 X 11.75 102265-000 WHEEL, 22.5 X 11.75 102268-000 TIRE, 22.5 X 15 NHS 16 PLY 102268-000 TIRE, 22.5 X 15 NHS 16 PLY 012282-001 VALVE STEM 012282-001 VALVE STEM SB80 Work Platform - European 6-97...
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102040-000 ITEM PART NO. DESCRIPTION QTY. 100250-000 FUEL TANK, PLASTIC 100272-000 WITHDRAWL TUBE 010178-003 FITTING 1/4 NPT TO 1/4 BARBED 011919-006 PIPE PLUG 3/4NPT 068982-002 FILLER CAP 010178-005 FITTING 1/4 NPT TO 5/16 BARBED 6-98 SB80 Work Platform - European...
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18-22.5 18 PLY POLY FILL TIRE (L.H.) 066562-008 LABEL, POLY FILLED TIRES 102035-003 18-22.5 18 PLY POLY FILL TIRE (R.H.) 100345-005 LABEL, READ AND UNDERSTAND 029945-019 LEVEL SENSOR 8 deg 100342-003 LABEL, PLUS3 100106-000 LABEL, “PLUS 3” INSTRUCTIONAL SB80 Work Platform - European 6-99...
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Section LLUSTRATED ARTS REAKDOWN OTES 6-100 SB80 Work Platform - European...
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Call Toll Free in U.S.A. 1-800-926-LIFT...
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Upright, Inc. Upright, Inc. 801 South Pine Street Unit S1, Park West Industrial Park Madera, California 93637 Friel Avenue Call Toll Free in U.S.A. TEL: 559-662-3900 Nangor Road 1-800-926-LIFT FAX: 559-673-6184 Dublin 12, Ireland PARTS: 1-888-UR-PARTS TEL: +353 1 620 9300...
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