Upright LX41 Manuals

Manuals and User Guides for Upright LX41. We have 10 Upright LX41 manuals available for free PDF download: Service & Parts Manual, Service Manual, Operator's Manual

Upright LX41 Service & Parts Manual (188 pages)

Work platform

Brand: Upright | Category: Scissor Lifts | Size: 20 MB

Table of Contents
5
Introduction & Specifications
9
- Introduction
  9
  - Purpose
    9
  - Scope
    9
- General Description
  9
  - Platform
    9
  - Controller
    9
  - Elevating Assembly
    9
  - Power Module
    9
  - Control Module
    9
- Specifications
  10
Machine Preparation
11
- Preparation for Use
  11
- Transporting Work Platform
  11
  - By Crane
    11
  - By Truck
    11
- Preparation for Shipment
  12
- Storage
  12
  - Preservation
    12
  - Battery
    12
Operation
13
- Introduction
  13
  - General Functioning
    13
  - Driving
    13
    
    With Platform Lowered
    13
    
    With Platform Elevated
    13
    
    Braking
    13
    
    Steering
    13
  - Raising the Platform
    14
    
    From the Platform Controls
    14
    
    From the Chassis Controls
    14
  - Lowering the Platform
    14
    
    Emergency Lowering
    14
  - Leveling the Platform (Outrigger Equipped Machines Only)
    14
  - Design Features
    15
- Safety Rules and Precautions
  15
- Controls and Indicators
  16
  - Controller/Platform
    16
  - Chassis
    16
- Pre-Operation Inspection
  18
  - System Function Inspection
    18
- Operation
  19
- Switching Fuels
  21
- (Dual Fuel Only)
  21
- After Use each Day
  21
Parking Brake Release
21
Fold down Guardrails
22
- Fold down Procedure
  22
- Erection Procedure
  22
Maintenance
23
Introduction
23
- Special Tools
  23
Preventative Maintenance
23
- Preventative Maintenance Table Key
  24
- Preventative Maintenance Report
  24
Preventative Maintenance Checklist
24
Blocking Elevating Assembly
25
- Installation
  25
- Removal
  25
Lubrication
26
- Grease Fittings
  26
- Steering Linkage
  26
Battery Maintenance
26
- Battery Inspection and Cleaning
  26
- Torque Hubs
  26
- Hydraulic Oil and Filter
  27
  - Fluid Level
    27
  - Oil and Filter Replacement
    27
  - Engine Oil and Filter (Figure 4-4)
    27
Engine Oil
27
Setting Hydraulic Pressures
28
- Pump Set-Up
  28
- Lift Relief Valve
  28
- Counterbalance Valves
  29
- Steering Relief Valves
  29
- Bidirectional Relief Valves
  29
Switch Adjustments
30
- Proportional Control Adjustment
  30
  - Procedure
    30
- Platform down Limit Switches
  30
- Axle Center Switch
  31
- Tilt Sensor
  31
Hydraulic Manifold
32
- Removal
  32
- Disassembly
  32
- Cleaning and Inspection
  32
- Assembly
  32
- Installation
  32
Hydraulic Pump
34
- Removal
  34
- Installation
  34
Hydraulic Brakes, Drive Motors, and Hubs
34
- Rear Axle
  34
  - Installation
    35
  - Seal Replacement, Brake
    35
  - Seal Replacement, Rear Motor
    36
- Front Axle 4WD
  38
  - Removal
    38
  - Installation
    38
  - Seal Replacement, Front Motor
    40
- Axle Cylinder (4WD Only)
  42
  - Removal
    42
  - Seal Replacement
    42
  - Installation
    42
- Steering Cylinder
  44
  - Removal
    44
  - Seal Replacement
    44
  - Installation
    44
- Lift Cylinder
  46
  - Removal
    46
  - Seal Replacement
    48
  - Installation
    48
- Outrigger Cylinder
  48
  - Removal
    48
- Engine Adjustments
  50
  - Gasoline Engine
    50
    
    Idle Speed
    50
    
    Governed High Speed
    50
  - Diesel Engine
    50
    
    High Speed
    50
  - Propane Engine
    51
    
    Leak Idle Adjustment
    51
    
    Load Screw Adjustment
    51
- Filter Replacement
  51
  - Gasoline / Propane Engine
    51
    
    Air Filter Element
    51
    
    Fuel Filter
    51
  - Diesel Engine
    52
    
    Air Filter Element
    52
    
    Fuel Filter
    52
- Torque Specifications
  52
  - Fasteners
    52
  - Hydraulic Components
    52
Bolt Torque
52
Hydraulic Component Torque
52
Troubleshooting
53
- Introduction
  53
  - General Procedure
    53
- Troubleshooting Guide
  53
Schematics
57
- Introduction
  57
- Electrical Schematics
  57
- Hydraulic Schematics
  57
- Component Location
  57
Electrical Schematic Legend, Two Wheel Drive, Gasoline / Propane Model (S/N: 1000-1330)
58
Electrical Schematic Legend, Four Wheel Drive, Gasoline / Propane Model (S/N: 1000-1330)
62
Electrical Schematic Legend, Four Wheel Drive, Diesel Model (S/N: 1000-1330)
64
Electrical Schematic Legend, Two Wheel Drive
66
Electrical Schematic Legend, Four Wheel Drive
70
Electrical Schematic Legend, Four Wheel Drive, Diesel Model (after S/N: 1330)
72
Electrical Schematic Legend, Two Wheel Drive
74
Electrical Schematic Legend, Two Wheel Drive
76
- Index
  93
Final Assembly, LX41, Two Wheel Drive Diesel
98
Final Assembly, LX31, Four Wheel Drive Gas
102
Final Assembly, LX41, Four Wheel Drive Gas
102
Final Assembly, LX31, Four Wheel Drive Diesel
106
Final Assembly, LX41, Four Wheel Drive Diesel
106
Basic Assembly, LX31, Two Wheel Drive
110
Basic Assembly, LX41, Two Wheel Drive
110
Chassis Assembly, LX31/41, Two Wheel Drive
114
Chassis Assembly, LX31/41, Four Wheel Drive
116
Scissor Linkage Assembly, LX
118
Power Module Assembly, LX31/41, Gas
130
Power Module Assembly, LX31/41, Diesel
132
Engine Assembly, LX31/41, Kubota Gas
135
Engine Assembly, LX31/41, Kubota Diesel
138
Slideout Deck Assembly, LX31/41
162
Dual Fuel Option, LX31/41
172
Generator Option Diesel
176
Removable Controller Option Lx
178
Horn Option Lx
180
Outrigger Option Lx
182

Upright LX41 Service Manual (118 pages)

Electric and Bi-Energy Models

Brand: Upright | Category: Lifting Systems | Size: 9 MB

Table of Contents

8
- Introduction
  
  9
- General Description
  
  9
- Special Limitations
  
  10
  - All Models
    10
  - Platform Capacity
    10
  - Manual Force
    10
  - Beaufort Scale
    10
- Controls and Indicators
  
  11
- Pre-Operation & Safety Inspection
  
  12
- System Function Inspection
  
  12
- Operation
  
  14
- Towing or Winching
  
  17
  - Parking Brake Release
    17
- After Use each Day
  
  17
- Fold down Guardrails
  
  18
  - Fold down Procedure
    18
  - Erection Procedure
    18
- Transporting the Work Platform
  
  19
- Maintenance
  
  20
  - Blocking the Elevating Assembly
    20
    
    Brace Installation
    20
    
    Brace Removal
    20
  - Hydraulic Fluid
    20
  - Battery Maintenance
    21
  - Engine and Generator (Bienergy Models)
    22
    
    Coolant
    22
    
    Fuel
    22
    
    Oil
    22
- Preventative Maintenance Schedule
  
  23
  - Maintenance Table Key
    23
  - Maintenance Report
    23
- Labels
  
  24
- Specifications
  
  26
Section 1

27
Section 2

45
- Table of Contents
  45
- Ist of
  47
- Ist of Igures
  47
- General Description
  
  48
  - Component Locations
    48
- Preventative Maintenance
  
  50
  - Preventative Maintenance Check List
    51
- Blocking the Elevating Assembly
  
  52
  - Installation
    52
  - Removal
    52
- Lubrication
  
  53
  - Grease Fittings
    53
  - Torque Hubs
    53
  - Hydraulic Fluid Reservoir and Filter
    54
    
    Fluid and Filter Replacement
    54
    
    Fluid Level
    54
  - Engine
    54
- Setting Hydraulic Pressures
  
  55
  - Lift Relief Valve
    55
  - Steering Relief Valves
    55
- Switch Adjustments
  
  56
  - Proximity Switch - Serial Number 4022-4274
    56
    
    Proximity Switch Function, Serial Number 4022-4274
    56
    
    Test the Proximity Switch, Serial Number 4022-4274
    56
    
    Proximity Switch Adjustment, Serial Number 4022-4274
    57
    
    Removal and Installation, Serial Number 4022-4274
    57
  - Proximity Switch - Serial Number 4275-Current
    58
    
    Test the Proximity Switch, Serial Number 4275-Current
    58
    
    Proximity Switch Clearance Adjustment - Serial Number 4275-Current
    59
    
    Removal and Installation, Serial Number 4275-Current
    59
    
    Level Sensor
    60
    
    Proximity Switch Height Adjustment - Serial Number 4275-Current
    60
- Hydraulic Manifolds
  
  61
  - Main Hydraulic Manifold
    61
  - Brake Hydraulic Manifold
    61
- Hydraulic Power Unit
  
  62
  - Removal
    62
  - Installation
    62
- Hydraulic Brakes
  
  62
  - Brake Seal Replacement
    63
  - Installation
    63
- Torque Hub
  
  64
  - Torque Hub Removal
    64
  - Torque Hub Installation
    65
  - Torque Hub Seal Replacement
    65
    
    Leak Test
    65
    
    Pressing Tools
    65
    
    Roll and Leak Testing
    65
    
    Roll Test
    65
    
    Torque Hub Disassembly
    66
    
    Torque Hub Assembly
    67
    
    Main Assembly
    68
- Drive Motors
  
  70
  - Removal
    70
  - Installation
    70
    
    Drive Motor Brushes
    70
    
    Pump Motor
    70
- Steering Cylinder
  
  71
  - Removal
    71
  - Seal Replacement
    71
  - Installation
    71
- Lift Cylinders
  
  72
  - Removal
    72
  - Seal Replacement
    72
  - Installation
    72
- Outrigger Cylinder (Optional)
  
  74
  - Removal
    74
  - Seal Replacement
    74
  - Installation
    74
- Generator, Bi-Energy Models Only
  
  76
  - Drive Belt Adjustment
    76
Section 3

77
- 3-1 Introduction
  
  78
  - Adjustment Procedures
    78
  - Checking Pump Pressures
    78
  - General Procedure
    78
  - Technical Support
    78
  - Troubleshooting Procedures
    78
  - Electric Truth Tables
    79
    
    Electrical Schematics
    79
    
    Outrigger Option
    81
  - Hydraulic Truth Table
    82
  - Troubleshooting the MOS90
    83
    
    When a Flash Error Occurs
    83
- Using the Calibrator
  
  83
  - Calibrator Settings
    84
  - Upright Traction Controller Display
    84
- MOS90 Fault Finding Flow Charts
  
  85
- Activating "TEST
  
  91
Section 4

93
- Electrical Schematic, LX Bi-Energy Serial # 4022-4274
  94
- Electrical Schematic, LX Electric: Serial # 4022-4274
  98
- Electrical Schematic, LX Bi-Energy - Outriggers
  102
- Electrical Schematic, LX Electric - Outriggers
  104
- Wire Routing
  106
  - Electric
    106
  - Bi-Energy
    107
  - Control Box, Electric
    108
  - Control Box, Bi-Energy
    109
  - Upper Controls, Electric
    110
  - Outrigger Option
    112
- Hydraulic Schematic
  112
- Hose Routing
  113
- Component Identification
  114

Upright LX41 Service Manual (120 pages)

Brand: Upright | Category: Lifting Systems | Size: 7 MB

Forward
5
Workshop Procedures
5
Special Information
5
Introduction & Specifications
5
Table of Contents
7
Introduction
11
Purpose of Equipment
11
Purpose
11
Special Limitations
11
Scope
11
Specifications
11
General Description
11
Platform
11
Controller
11
Elevating Assembly
11
Table 1-1: Work Platform Specifications
12
Machine Preparation & Operation
14
Figure 2-1: Chassis Control Panel
14
Machine Preparation & Operation
15
Figure 2-2: Controller
15
Figure 2-3: Tilt Sensor
15
Figure 2-5: Parking Brake Release Button
17
From the Chassis Controls
18
Operation
19
Lowering the Platform
19
From the Platform Controls
19
Machine Preparation & Operation
20
Table 2-1: Controls and Indicators
20
Figure 2-6: Controls and Indicators
21
Fold down Guardrails
22
Erection Procedure
22
Figure 2-7: Fold down Guardrails
22
Double Deck Fold down Procedure
23
Erection Procedure
23
Figure 2-8: Fold down Guardrails (Double Deck)
23
Maintenance
25
Introduction
25
General Procedures
25
Date Code Identification on Hoses
25
Special Tools
25
Deutsch Connectors
26
Figure 3-1: Deutsch Connector Kit, Small
26
Figure 3-3: Plugs and Receptacles, Deutsch Connectors
26
Male Connector (Plug)
27
Female Connector (Receptacle)
27
Releasing Locking Fingers
27
Figure 3-4: Locking Finger, Deutsch Connector
27
Figure 3-5: Heavy Duty Deutsch Connector
27
Table 3-1: Preventative Maintenance Checklist
29
Figure 3-6: Blocking Elevating Assembly
30
Figure 3-7: Lubrication Chart
31
Oil and Filter Replacement
32
Figure 3-8: Hydraulic Oil Tank and Filter
32
Setting Hydraulic Pressures
33
Steering Relief Valves
33
Figure 3-9: Hydraulic Pump
33
Figure 3-10: Valve Manifold
33
Switch Adjustments
34
Proportional Control Adjustment
34
Proportional Drive Control
34
Platform down Limit Switches
35
Tilt Sensor
35
Blocking Elevating Assembly
35
Hydraulic Manifold
36
Removal
36
Disassembly
36
Cleaning and Inspection
36
Assembly
36
Installation
36
Hydraulic Power Unit
38
Removal
38
Installation
38
Hydraulic Brakes
38
Brake Seal Replacement
39
Assembly
39
Installation
39
Installation
40
Drive Motors
40
Removal
40
Drive Motor Brushes
40
Torque Hub
41
Removal
41
Installation
48
Maintenance
50
Table 3-2: Torque Specifications for Fasteners
50
Table 3-3: Torque Specifications for Hydraulic Components
50
Introduction
51
General Procedure
51
Troubleshooting
52
Table 4-1: Trouble Shooting Guide: Electrical Schematics
52
Troubleshooting Hydraulic
55
Table 1: Troubleshooting Guide: Hydraulic Schematics
55
Figure 4-1: MOS90 Calibrator LED Segments
56
Table 4-2: Calibrator Settings
57
Table 4-3: Calibrator Display
57
MOS90 Fault Finding Flow Charts
58
4.9 Activating "Test
64
Figure 4-2: MOS90 17 Way Connector Pinout Designation
64
Figure 4-3: Upright Tachometer Board
65
Schematics
67
Introduction
67
Hydraulics
67
Electrical
67
5.3 Component Identification
67
Schematics
68
Illustrated Parts Breakdown
75

Upright LX41 Operator's Manual (36 pages)

LX Series

Brand: Upright | Category: Scissor Lifts | Size: 4 MB

Deutsch

4
- Table of Contents
  4
- Introduction
  5
- General Description
  
  6
- Introduction.
  
  6
  - Special Limitations
    6
  - Controls and Indicators
    7
    
    Pre-Operation & Safety Inspection
    8
- Pre-Operation & Safety Inspection
  
  9
  - System Function Inspection
    9
  - Operation
    10
    
    To Retract the Outriggers
    12
    
    Emergency Lowering
    13
  - Towing or Winching
    14
- After Use each Day.
  
  15
  - Fold down Guardrails
    15
  - Transporting the Work Platform
    16
  - Maintenance
    17
  - Preventative Maintenance Schedule
    20
  - Labels
    22
  - Specifications
    24
Français

26
- Introduction
  
  27
- Description Générale
  
  27
- Limitations Particulières
  
  28
  - Tous Les Modèles
    28
  - Capacité de la Plate-Forme
    28
  - Force Manuelle
    28
  - Échelle de Beaufort
    28
  - Alarme de Surcharge de Levage
    28
- Commandes Et Indicateurs
  
  29
- Inspection de Sécurité Avant Utilisation
  
  30
- Essai de Fonctionnement des Systèmes
  
  30
- Utilisation
  
  32
- Remorquage Ou Treuillage
  
  36
  - Desserrage de Frein de Stationnement
    36
- Après Utilisation, Tous Les Jours
  
  36
- Garde-Corps Rabattables
  
  36
  - Repli des
    36

Upright LX41 Operator's Manual (41 pages)

Brand: Upright | Category: Scissor Lifts | Size: 5 MB

Safety Rules
2
System Function Inspection
3
Operation
5
Raising and Lowering the Platform
6
Travel with Work Platform Elevated
6
Emergency Lowering
6
Fold down Guardrails
7
Erection Procedure
7
Transporting Work Platform
7
Installation
8
Battery Maintenance
8
Specifications
10
Version Française
11
Règles de Sécurité
11
Élévation Et Abaissement de la Plate-Forme
15
Garde-Corps Rabattables
16
Transport de la Plate-Forme Élévatrice
16
Par Camion
16
Entretien de la Batterie
17
Entretien Courant
18
Fiche Technique
19
Bedienung
24
Nach Täglichem Gebrauch
25
Umklappen der Schutzgeländer
26
Transport der Arbeitsbühne
26
Versión en Español
31
Reglas de Seguridad
31
Operación
34
Mantenimiento
37
Mantenimiento de Rutina
38
Especificaciones
39

Upright LX41 Operator's Manual (25 pages)

LX Electric & BiEnergy

Brand: Upright | Category: Scissor Lifts | Size: 2 MB

Safety Rules
2
Travel with Platform Lowered
5
Operation
5
Raising and Lowering the Platform
5
Travel with Work Platform Elevated
6
Emergency Lowering
6
After Use each Day
6
Fold down Guardrails
7
Transporting Work Platform
8
Especificaciones
8
Mantenimiento de Rutina
9
Installation
9
Battery Maintenance
9
Routine Service
10
Mantenimiento de la Batería
10
Version Française
12
Règles de Sécurité
12
Operación
14
Versión en Español
17
Reglas de Seguridad
17
Garde-Corps Rabattables
17
Transport de la Plate-Forme Élévatrice
18
Par Camion
18
Technische Daten
18
Entretien de la Batterie
19
Entretien Courant
20
Transport der Arbeitsbühne
21
Fiche Technique
21
Sicherheitsinspektion vor Inbetriebnahme
23
Betrieb
24

Upright LX41 Operator's Manual (10 pages)

Brand: Upright | Category: Lifting Systems | Size: 2 MB

Table of Contents
4
Introduction

5
- Outrigger Option
  5
General Description

5
Controls and Indicators

6
Pre-Operation & Safety Inspection

6
System Function Inspection

7
Operation

8
Towing or Winching

10
- Parking Brake Release
  10
After Use each Day

10
Fold down Guardrails

10
- Erection Procedure
  10

Upright LX41 Operator's Manual (12 pages)

SERIAL NO. 4022 to Current

Brand: Upright | Category: Lifting Systems | Size: 3 MB

Upright LX41 Operator's Manual (12 pages)

LX Electric & Bi-Energy

Brand: Upright | Category: Lifting Systems | Size: 1 MB

Upright LX41 Operator's Manual (12 pages)

LX series

Brand: Upright | Category: Lifting Systems | Size: 1 MB

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Upright LX41 Manuals

Table of Contents

Table of Contents

Table of Contents

Introduction

General Description

Special Limitations

Controls and Indicators

Pre-Operation & Safety Inspection

System Function Inspection

Operation

Towing or Winching

After Use each Day

Fold down Guardrails

Transporting the Work Platform

Maintenance

Preventative Maintenance Schedule

Labels

Specifications

Section 1

Section 2

General Description

Preventative Maintenance

Blocking the Elevating Assembly

Lubrication

Setting Hydraulic Pressures

Switch Adjustments

Hydraulic Manifolds

Hydraulic Power Unit

Hydraulic Brakes

Torque Hub

Drive Motors

Steering Cylinder

Lift Cylinders

Outrigger Cylinder (Optional)

Generator, Bi-Energy Models Only

Section 3

3-1 Introduction

Using the Calibrator

MOS90 Fault Finding Flow Charts

Activating "TEST

Section 4

Table of Contents

Table of Contents

Deutsch

General Description

Introduction.

Pre-Operation & Safety Inspection

After Use each Day.

Français

Introduction

Description Générale

Limitations Particulières

Commandes Et Indicateurs

Inspection de Sécurité Avant Utilisation

Essai de Fonctionnement des Systèmes

Utilisation

Remorquage Ou Treuillage

Après Utilisation, Tous Les Jours

Garde-Corps Rabattables

Table of Contents

Table of Contents

Table of Contents

Introduction

General Description

Controls and Indicators

Pre-Operation & Safety Inspection

System Function Inspection

Operation

Towing or Winching

After Use each Day

Fold down Guardrails

Table of Contents

Table of Contents

Table of Contents

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