Upright AB46 I Manuals

Manuals and User Guides for Upright AB46 I. We have 1 Upright AB46 I manual available for free PDF download: Service & Parts Manual

Upright AB46 I Service & Parts Manual

Upright AB46 I Service & Parts Manual (148 pages)

2 WHEEL DRIVE WORK PLATFORMS

Brand: Upright | Category: Boom Lifts | Size: 20.32 MB

Table of Contents

Table of Contents
5
Introduction & Specifications

9
- Introduction
  9
  - Purpose
    9
  - Scope
    9
- General Description
  9
  - Platform
    9
  - Controller
    9
  - Elevating Assembly
    9
  - Chassis
    9
  - Purpose of Equipment
    9
- Specifications
  10
Operation

11
- Safety Rules
  11
- Introduction
  12
  - Pre-Operation and Safety Inspection
    12
    
    System Function Inspection
    12
  - Controls and Indicators
    13
  - Operation
    13
    
    Chassis Controls
    13
    
    Emergency Stop
    13
    
    Platform Controls
    13
    
    Service Horn
    13
    
    Driving
    14
    
    Starting the Engine
    14
    
    Steering
    14
    
    With Boom Elevated
    14
    
    With Boom Lowered
    14
  - Positioning the Platform
    14
    
    Lower Controls Operation
    14
    
    Multifunction Controls
    14
    
    Elevating the Jib
    15
    
    Elevating the Riser
    15
    
    Elevating the Upper Boom
    15
    
    Extending the Upper Boom
    15
    
    Leveling the Platform
    15
    
    Rotating the Platform
    15
    
    Rotating the Turret
    15
  - Emergency Operation
    16
    
    Lowering Elevating Assembly
    16
    
    Rotating Turret
    16
  - Emergency Towing
    16
  - After Use each Day
    16
  - Emergency Control Operation
    16
- Transportation
  17
  - By Crane
    17
  - By Truck or Trailer
    17
- Maintenance
  18
  - Fueling
    18
    
    Diesel
    18
    
    Gasoline
    18
  - Hydraulic Oil
    18
  - Lubrication
    18
  - Battery Maintenance
    18
  - Tires
    18
  - Hydraulic Oil Filler
    18
- Maintenance
  
  19
  - Introduction
    19
    
    General Procedures
    19
    
    Special Tools
    19
    
    Terminology
    19
  - Preventative Maintenance
    19
    
    Preventative Maintenance Table Key
    20
  - Blocking Elevating Assembly
    21
    
    Installation
    21
    
    Removal
    21
  - Battery Maintenance
    22
    
    Battery Charging
    22
    
    Battery Inspection and Cleaning
    22
  - Lubrication
    23
    
    Fluid Level
    23
    
    Grease Fittings
    23
    
    Hydraulic Oil and Filter
    23
    
    Oil and Filter Replacement
    23
  - Proportional Controller
    24
    
    Joystick Handle
    24
    
    Proportional Control Adjustment
    24
    
    Rotary Control for Boom Functions
    24
    
    Drive Control
    25
  - Platform down Limit Switch
    25
  - Tilt Sensor
    26
  - Hydraulic Manifold
    26
    
    Assembly
    26
    
    Cleaning and Inspection
    26
    
    Disassembly
    26
    
    Installation
    26
    
    Removal
    26
    
    Hydraulic Manifold, Exploded View
    27
  - Hydraulic Brakes
    28
    
    Removal
    28
    
    Installation
    29
  - Drive Pump Settings
    30
    
    Pressure Override
    30
  - Front Wheel Bearings
    31
    
    Installation
    31
    
    Removal
    31
  - Drive Motor Removal
    32
    
    Disassrmbly
    32
    
    Drive Motor Seal Replacement
    32
    
    Assembly
    33
  - Torque Hub
    34
    
    Installation
    34
    
    Removal
    34
    
    Disassembly
    35
    
    Leak Test
    35
    
    Roll and Leak Testing
    35
    
    Roll Test
    35
    
    Assembly
    36
    
    Main Assembly
    36
  - Setting Hydraulic Pressures
    41
    
    Counterbalance Relief Valves
    41
    
    High Relief Valve
    41
    
    Low Relief Valve
    41
  - Master Cylinder
    42
    
    Assembly
    42
    
    Disassembly
    42
    
    Installation
    42
    
    Removal
    42
  - Slave Cylinder
    43
    
    Assembly
    43
    
    Disassembly
    43
    
    Installation
    43
    
    Removal
    43
  - Cage Rotate Cylinder
    44
    
    Assembly
    44
    
    Disassembly
    44
    
    Installation
    44
    
    Removal
    44
  - Steering Cylinder
    45
    
    Assembly
    45
    
    Disassembly
    45
    
    Installation
    45
    
    Removal
    45
  - Jib Cylinder
    46
    
    Assembly
    46
    
    Disassembly
    46
    
    Installation
    46
    
    Removal
    46
  - Boom Raise and Boom Riser Cylinders
    47
    
    Assembly
    47
    
    Disassembly
    47
    
    Installation
    47
    
    Removal
    47
  - Boom Extend Cylinder
    48
    
    Assembly
    48
    
    Disassembly
    48
    
    Removal
    48
    
    Installation
    49
  - Long Term Storage
    50
    
    Preservation
    50
  - Torque Specifications
    50
    
    Fasteners
    50
    
    Hydraulic Components
    50
Troubleshooting

51
- Introduction
  51
  - General Procedure
    51
Schematics

57
- Introduction
  57
- Electrical Schematics
  57
- Hydraulic Schematics
  57
- Electrical Schematic, Gas Model
  57
- Electrical Schematic, Dual Fuel
  57
- Electrical Schematic, Diesel
  57
- Hydraulic Valve Ports
  57
- Hydraulic Schematic
  64
- Boom Valve Block Assembly
  66
- Check Ports
  68
- Drive Valve Block Assembly
  69
- Upper Control Box Component Location
  70
- Lower Control Box Component Location
  72
6 0 Illustrated Parts Breakdown

75
- Index
  75
  - Final Assembly, AB46 Gas
    76
  - Final Assembly Ab46 Diesel
    82
  - Basic Assembly Ab46 Gas
    88
  - Basic Assembly Ab46 Diesel
    88
  - Chassis Assembly, Gas
    90
  - Chassis Assembly, Diesel
    90
  - Lower Boom Linkage Assembly, AB46
    94
  - Upper Boom Linkage Assembly, AB46
    96
  - Turret Assembly, Gas
    98
  - Turret Assembly, Diesel
    98
  - Engine Assembly, Kubota Gas
    100
  - Valve Block Assembly
    114
  - Drive Valve Block
    116
  - Upper Controller
    128

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