Toro 07413TC Manuals

Manuals and User Guides for Toro 07413TC. We have 2 Toro 07413TC manuals available for free PDF download: Service Manual, Operator's Manual

Toro 07413TC Service Manual

Toro 07413TC Service Manual (280 pages)

HyperCell and Samsung

Brand: Toro | Category: Utility Vehicle | Size: 6 MB

Table of Contents

Revision History
3
Table of Contents
5
Safety Symbols
10
Safety and Instruction Decals
11
Safety and Operation Guidelines
12
Supervisor's Responsibilities
14
Before Operating
15
While Operating the Machine
16
Jacking the Machine
17
Transporting and Towing the Machine
18
Chapter 2: Maintenance and Service
20
Maintenance and Service Guidelines
20
Additional Documents
22
Product Records and Maintenance
23
Conversion Tables
23
US to Metric Conversions
25
Torque Specifications
27
Fastener Identification
27
Using a Torque Wrench with an Offset Wrench
28
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
29
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
31
Other Torque Specifications
31
Special Tools
33
Operator Advisory Codes
35
Machine Fault Codes
36
Battery Charger Troubleshooting
63
Chapter 3: Electrical System
66
Component Testing
67
Testing the Fuses
67
Testing the Key Switch
69
Testing the Light Switch
70
Testing the Direction Selector Switch
71
Testing the Supervision Speed Limit Switch
73
Testing the Parking Brake Switch
75
Testing the USB Port
77
Testing the Main Contactor
79
Testing the Accelerator Pedal
81
Testing the Traction Drive Motor
83
Testing the Diode Assembly
88
Testing the CAN Bus Terminator Resistor
89
Testing the Reverse Audio Alarm (if Equipped)
91
Electrical System - Samsung Lithium Batteries
94
Lithium Battery Types
94
General Electrical System Information
95
Samsung Lithium Ion Battery Controller
95
Samsung Lithium Troubleshooting
96
Opening the Battery Circuit
102
Removing the Traction Controller
105
Installing the Traction Controller
107
Removing the On-Board Battery Charger
108
Installing the On-Board Battery Charger
109
Samsung Battery Management System (BMS) Removal
110
Samsung Battery Management System (BMS) Installation
113
Electrical System - Lithium Hypercell
114
Lithium Battery Types
114
Lithium Hypercell Battery
115
Machine Operation
116
General Electrical System Information
117
General System Information
117
Disconnecting Hypercell Batteries
117
Connecting Hypercell Batteries to the Machine
118
Removing a Hypercell Battery
119
Installing the Hypercell™ Battery
121
Hypercell Inverter/Motor Controller
122
Traction Drive Motor
124
Removing the Traction Drive Motor
125
Installing the Traction Drive Motor
127
Servicing the Traction Drive Motor
130
Disassembling the Traction Drive Motor
130
Assembling the Traction Drive Motor
132
On-Board Battery Charger
136
Battery Charger Status Indicator Lights
136
Removing the On-Board Battery Charger
137
Installing the On-Board Battery Charger
139
Transaxle Specification
142
Specifications
142
Removing the Transaxle
143
Installing the Transaxle
145
Servicing the Transaxle
146
Disassembling the Transaxle
147
Assembling the Transaxle
150
Vehicle Specifications
155
Chassis and Suspension Troubleshooting
156
Brakes Troubleshooting
159
Adjusting the Parking Brake
162
Adjusting the Front Wheel Toe-In
164
Front Wheel Hub Removal and Installation
165
Removing the Front Wheel Hub
166
Installing the Front Wheel Hub
168
Rear Wheel Hub Installation and Removal
170
Removing the Rear Wheel and Hub
171
Installing the Rear Wheel and Hub
173
Front Brake Calipers Removal and Installation
174
Removing the Front Brake Caliper
175
Installing the Front Brake Caliper
177
Burnishing the Brake Pads
180
Rebuilding the Front Brake Caliper
180
Disassembling the Front Brake Caliper
181
Assembling the Brake Caliper
182
Rear Brake Caliper Removal and Installation
182
Removing the Rear Brake Caliper
183
Installing the Rear Brake Caliper
185
Rebuilding the Rear Brake Caliper
188
Disassembling the Rear Brake Caliper
189
Assembling the Rear Brake Caliper
190
Parking Brake Lever and Cable System
191
Disassembling the Parking Brake Lever and Cable
193
Assembling the Parking Brake Lever and Cable
195
Brake Master Cylinder Removal and Installation
197
Removing the Brake Master Cylinder
198
Installing the Brake Master Cylinder
200
Rebuilding the Brake Master
201
Disassembling the Brake Master Cylinder
202
Assemble the Brake Master Cylinder
204
Bleeding the Brake System
205
Steering System Removal and Installation
206
Disassembling the Steering Rack
207
Steering Assembly
209
Servicing the Steering Rack
210
Steering Rack Disassembly
211
Assembling the Steering Rack
213
Servicing the Front Suspension
215
Disassembling the Front Suspension
216
Inspecting the Front Suspension Components
218
Assembling the Front Suspension
219
Servicing the Rear Suspension
220
Disassembling the Rear Suspension
221
Assembling the Rear Suspension
223
Swing Arm Mount Removal and Installation
226
Removing the Swing Arm
227
Installing the Swing Arm
229
Seat Base Disassembly and Assembly
230
Disassembling the Seat Base
231
Assembling the Seat Base
234
Dash Removal and Installation
235
Removing the Dash
236
Installing the Dash
238
Front Fenders, Hood, and Bumper
239
Removing the Front Fenders, Hood, and Bumper
240
Installing the Front Fenders, Hood, and Bumper
242
Cargo Bed Disassembly and Assembly
243
Disassembling the Cargo Bed
244
Assembling the Cargo Bed
247
Schematics and Wiring Harnesses - 07433LT, 07433TC
250
Electrical Schematic
251
Wiring Harness Interface - Battery
252
Wiring Harnesses
254
Schematics and Wiring Harnesses - 07413LT, 07413TC
259
Electrical Schematics
260
Wiring Harness Diagrams
266

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Toro 07413TC Operator's Manual

Toro 07413TC Operator's Manual (56 pages)

Lithium Utility Vehicle

Brand: Toro | Category: Utility Vehicle | Size: 6 MB

Table of Contents

Table of Contents
3
Safety
4
General Safety
4
Safety and Instructional Decals
5
Setup
7
Installing the Steering Wheel
7
Checking the Fluid Levels and Tire Pressure
8
Burnishing the Brakes
8
Reading the Manual and Viewing the Setup Material
8
Product Overview
9
Controls
10
Display
12
Specifications
15
Attachments/Accessories
15
Before Operation
16
Before Operation Safety
16
Performing Daily Maintenance
16
Checking the Tire Pressure
16
Breaking in a New Machine
17
During Operation
17
During Operation Safety
17
Operating the Cargo Bed
19
Monitoring the Battery-System Charge Level
21
Stopping the Machine
21
Loading the Cargo Bed
22
After Operation
23
After Operation Safety
23
Hauling the Machine
24
Towing the Machine
25
Towing a Trailer
25
Maintaining the Lithium-Ion Batteries
26
Transporting the Lithium-Ion Batteries
26
Understanding the Lithium-Ion Battery Charger
27
Maintenance
28
Maintenance Safety
28
Recommended Maintenance Schedule(S)
28
Daily Maintenance Checklist
29
Maintaining the Machine under Special Operating Conditions
30
Pre-Maintenance Procedures
30
Preparing the Machine for Maintenance
30
Lifting the Machine
31
Accessing the Hood
31
Raising and Lowering the Seat Assembly
32
Removing a Bucket Seat
32
Installing a Bucket Seat
32
Removing a Bench Cushion
32
Installing a Bench Cushion
33
Lubrication
33
Greasing the Front Wheel Bearings
33
Electrical System Maintenance
37
Electrical System Safety
37
Disconnecting the Batteries
37
Connecting the Batteries
37
Replacing a Fuse
38
Maintaining the Headlights
39
Servicing the Batteries
40
Maintaining the Battery Charger
40
Drive System Maintenance
40
Maintaining the Tires
40
Inspecting the Steering and Suspension Components
41
Adjusting the Front Wheel Alignment
41
Checking the Transaxle-Fluid Level
42
Changing the Transaxle Fluid
43
Brake Maintenance
43
Checking the Parking Brake
43
Adjusting the Parking Brake
43
Checking the Brake-Fluid Level
44
Inspecting the Brakes
44
Replacing the Service and Parking-Brake Pads
45
Changing the Brake Fluid
45
Chassis Maintenance
45
Adjusting the Cargo-Bed Latches
45
Cleaning
46
Washing the Machine
46
Storage
47
Storage Safety
47
Storing the Machine
47
Battery Storage Requirements
48
Troubleshooting
49

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