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Terex Genie 20N RJ Manuals
Manuals and User Guides for Terex Genie 20N RJ. We have
1
Terex Genie 20N RJ manual available for free PDF download: Service And Repair Manual
Terex Genie 20N RJ Service And Repair Manual (117 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 6.09 MB
Table of Contents
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Machine Component Weights
14
Performance Specifications
15
Hydraulic Specification
16
Hydraulic Component Specifications
19
Manifold Component Specifications
19
Machine Torque Specifications
20
Hydraulic Hose and Fitting Torque Specifications
21
Torque Procedure
22
SAE and Metric Fasteners Torque Charts
24
Repair Procedures
25
Introduction
25
Platform Controls
27
Controllers
27
Platform Components
29
Platform Leveling Slave Cylinder
29
Platform Rotator
30
Platform Overload System
31
Jib Boom Components
34
Platform Overload System
34
Jib Boom Bell Crank (Models Without Rotating Jib Boom)
35
Jib Boom Bell Crank (Models with Rotating Jib Boom)
36
Jib Boom Lift Cylinder
38
Primary Boom Components
39
Cable Track
39
How to Repair the Primary Boom Cable Track
39
Primary Boom
40
How to Remove the Primary Boom
40
How to Disassemble the Primary Boom
42
Primary Boom Lift Cylinder
43
Primary Boom Extension Cylinder
45
Platform Leveling Master Cylinder
47
Secondary Boom Components
48
Secondary Boom
49
Secondary Boom Lift Cylinders
54
Auxiliary and Function Pump
57
Hydraulic Pump
57
7-1 Function Manifold Components
58
Manifolds
58
Valve Adjustments - Function Manifold
62
How to Adjust the System Relief Valve
62
How to Adjust the Primary Boom down Relief Valve
62
How to Adjust the Secondary Boom down Relief Valve
63
How to Adjust the Primary Boom Extend Relief Valve
63
How to Adjust the Turntable Rotate Relief Valve
64
Valve Coils
66
How to Test a Coil Diode
67
Turntable Rotation Components
69
Turntable Rotation Hydraulic Motor
69
Hub and Bearings
70
How to Remove the Hub and Bearings
70
How to Install the Hub and Bearings
70
Steer Axle Components
70
Motor Controller
72
Non-Steer Axle Components
72
Fault Codes
73
Introduction
73
Fault Code Charts
75
Schematics
79
Introduction
79
Electrical Symbol Legend
80
Hydraulic Symbols Legend
81
Limit Switch Location Legend
82
Electrical Schematics - Options
83
Power Cable Wiring Diagram
84
Drive Contactor Panel Wiring Diagram
85
Manifold and Limit Switch Wiring Diagram
88
LVI/BCI Option Wiring Diagram
89
Charger Interlock Option
92
CTE Option, (CE Models)
93
Hydraulic Schematics
95
Hydraulic Schematic
96
Electrical Schematics - ANSI / CSA Models
97
Electrical Schematic, (ANSI / CSA), (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
98
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA), (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
99
Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
102
Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA) (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
103
Platform Control Box Wiring Diagram, (ANSI / CSA), (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
106
Electrical Schematics - CE / as Models
108
Electrical Schematic, (CE, AS) (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
108
Ground Control Box Terminal Strip Wiring Diagram, (CE, AS)
111
Ground Control Box Switch Panel Wiring Diagram, (CE, AS) (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
113
Platform Control Box Wiring Diagram, (CE, AS) (from Serial Numbers Z30N14-15222, Z34N14-10984, and Z3414-9686)
116
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