Terex Genie S-85 XC Series Boom Lift Manuals

Manuals and User Guides for Terex Genie S-85 XC Series Boom Lift. We have 13 Terex Genie S-85 XC Series Boom Lift manuals available for free PDF download: Service And Repair Manual, Maintenance Manual, Operator's Manual, Operator's Manual Supplement

Terex Genie S-85 XC Series Service And Repair Manual (213 pages)

Brand: Terex | Category: Boom Lifts | Size: 15 MB

Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

28
- Introduction
  28
Control System

30
Platform Components

44
- Platform
  44
- Platform Leveling Slave Cylinder
  45
  - How to Remove the Platform Leveling Slave Cylinder
    45
  - How to Bleed the Slave Cylinder
    45
- Platform Rotator
  46
  - How to Remove the Platform Rotator
    46
  - How to Bleed the Platform Rotator
    47
- Platform Overload System
  48
- Jib Boom Components
  
  52
  - Jib Boom
    52
  - Jib Boom Lift Cylinder
    53
- Boom Components
  
  54
  - Cable Track
    54
    
    How to Remove the Cable Track, S-80
    54
    
    How to Repair the Cable Track
    56
  - Boom
    56
    
    How to Shim the Boom
    56
    
    How to Remove the Boom
    57
  - Boom Lift Cylinder
    60
  - Boom Extension Cylinder
    61
  - Boom Extend/Retract Cables
    63
    
    How to Adjust the Extend/Retract Cables
    63
    
    How to Replace the Boom Extend/Retract Cables
    65
  - Platform Leveling Master Cylinder
    67
  - Primary Boom Angle Sensor Calibration
    68
  - Boom Length Sensor
    69
- Engines
  
  70
- Hydraulic Pump
  
  76
  - Drive Pump
    77
    
    How to Prime the Drive Pump
    78
  - Function Manifold
    79
- Manifolds
  
  79
- Fuel and Hydraulic Tanks
  
  95
  - Fuel Tank
    95
  - Hydraulic Tank
    96
- Turntable Rotation Components
  
  98
  - Turntable Rotation Drive Hub Assembly
    98
    
    How to Remove the Turntable Rotation Drive Hub Assembly
    98
    
    How to Remove the Turntable Rotation Hydraulic Motor
    99
    
    How to Adjust the Turntable Rotation Gear Backlash
    100
    
    How to Calibrate the Turntable Tilt Sensor
    101
- Steer Axle Components
  
  103
  - Yoke and Drive Hub
    103
  - Drive Hubs
    104
  - Drive Motors
    104
- Generators
  
  105
  - Hydraulic Generator
    105
Fault Codes

106
- Introduction
  106
- Control System Fault Codes
  
  107
- Engine Fault Codes
  
  142
- Deutz TD 2.9 L4 Engine Fault Codes
  
  143
- Deutz TCD 2.2 L3 Engine Fault Codes
  
  154
- Perkins 404-22 Engine Fault Codes
  
  164
- GM 3.0L Engine Fault Codes
  
  166
  - Introduction
    171
Schematics

171
- Electrical Symbol Legend
  172
- Hydraulic Symbols Legend
  173
- Limit Switch Location Legend
  174
- Engine Relay Layout - Deutz TD2.9
  175
- Engine Relay Layout - Deutz Td2011L04I
  176
- Engine Relay Layout - Perkins 404D-22T
  177
- Engine Relay Layout - GM 3.0L
  178
- Connector Pin Legend
  179
Electrical Schematics

181
Hydraulic Schematics

209
- Hydraulic Schematic, S-80 XC Models
  210
- Hydraulic Schematic, S-85 XC Models
  211

Terex Genie S-85 XC Series Service And Repair Manual (197 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Introduction

2
- Find a Manual for this Model
  2
- Serial Number Legend
  4
Safety Rules

5
- Table of Contents
  7
Specifications

13
Repair Procedures

28
- Introduction
  28
- About this Section
  29
Control System

30
Platform Components

43
Jib Boom Components

50
- Jib Boom
  50
- Jib Boom Lift Cylinder
  51
Boom Components

52
- Cable Track
  52
  - How to Remove the Cable Track, S-80
    52
  - How to Repair the Cable Track
    54
- Boom
  54
  - How to Shim the Boom
    54
  - How to Remove the Boom
    55
- Boom Lift Cylinder
  58
- Boom Extension Cylinder
  59
- Boom Extend/Retract Cables
  61
  - How to Adjust the Extend/Retract Cables
    61
  - How to Replace the Boom Extend/Retract Cables
    63
- Platform Leveling Master Cylinder
  65
- Primary Boom Angle Sensor Calibration
  66
- Boom Length Sensor
  67
Engines

68
- RPM Adjustment
  68
- Flex Plate
  68
Hydraulic Pumps

73
- Function Pump
  73
- Drive Pump
  74
  - How to Prime the Drive Pump
    75
Manifolds

76
Fuel and Hydraulic Tanks

92
- Fuel Tank
  92
- Hydraulic Tank
  93
Turntable Rotation Components

95
- Turntable Rotation Drive Hub Assembly
  95
Steer Axle Components

100
- Yoke and Drive Hub
  100
- Drive Motors
  101
- Drive Hubs
  101
Generators

102
- Hydraulic Generator
  102
Fault Codes

104
- Introduction
  104
Control System Fault Codes

105
- How to Retrieve Control System Fault Codes
  105
- Control System Fault Codes
  106
  - Models with Revision G Software or Lower
    106
- Control System Fault Codes
  107
  - Control System Fault Codes
    113
  - Control System Fault Codes
    119
  - Models with Revision H Software or Higher
    123
    
    Control System Fault Codes
    125
    
    Control System Fault Codes
    131
    
    Control System Fault Codes
    137
Engine Fault Codes

140
Deutz D 2.9 L4 Engine Fault Codes

141
Perkins 404-22 Engine Fault Codes

152
GM 3.0L Engine Fault Codes

154
Schematics

159
- Introduction
  159
- Electrical Symbol Legend
  160
- Hydraulic Symbols Legend
  161
- Limit Switch Location Legend
  162
- Engine Relay Layout - Deutz TD2.9
  163
- Engine Relay Layout - Deutz Td2011L04I
  164
- Engine Relay Layout - Perkins 404D-22T
  165
- Engine Relay Layout - GM 3.0L
  166
- Connector Pin Legend
  167
Electrical Schematics

169
Hydraulic Schematics

193
- Hydraulic Schematic, S80XC 4WD Model
  194
- Hydraulic Schematic, S85 XC 4WD Models
  195

Terex Genie S-85 XC Series Maintenance Manual (198 pages)

Brand: Terex | Category: Boom Lifts | Size: 8 MB

Terex Genie S-85 XC Series Maintenance Manual (192 pages)

Brand: Terex | Category: Boom Lifts | Size: 5 MB

Terex Genie S-85 XC Series Maintenance Manual (185 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Terex Genie S-85 XC Series Operator's Manual (81 pages)

Brand: Terex | Category: Boom Lifts | Size: 4 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
25
Controls
26
Inspections
34
Operating Instructions
49
Transport and Lifting Instructions
66
Maintenance
69
Specifications
73

Terex Genie S-85 XC Series Operator's Manual (80 pages)

Brand: Terex | Category: Boom Lifts | Size: 2 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
48
Transport and Lifting Instructions
65
Maintenance
68
Specifications
72

Terex Genie S-85 XC Series Operator's Manual (78 pages)

Brand: Terex | Category: Boom Lifts | Size: 2 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
48
Transport and Lifting Instructions
64
Maintenance
67
Specifications
71

Terex Genie S-85 XC Series Operator's Manual (77 pages)

Brand: Terex | Category: Lifting Systems | Size: 8 MB

Table of Contents
2
Introduction
3
Symbol and Hazard Pictorials Definitions
7
General Safety
10
Personal Safety
13
Work Area Safety
14
Legend
24
Controls
25
Inspections
33
Operating Instructions
48
Transport and Lifting Instructions
64
Maintenance
67
Specifications
71

Terex Genie S-85 XC Series Operator's Manual Supplement (17 pages)

Brand: Terex | Category: Boom Lifts | Size: 0 MB

Terex Genie S-85 XC Series Operator's Manual (17 pages)

Brand: Terex | Category: Boom Lifts | Size: 1 MB

Symbol and Hazard Pictorials Definitions
4
Pre-Operation Inspection
4
Installation Instructions
11
Observe and Obey
12
Before Starting Installation
12
Tools Required
12
Software Update
14

Terex Genie S-85 XC Series Operator's Manual (13 pages)

Brand: Terex | Category: Locks | Size: 2 MB

Terex Genie S-85 XC Series Operator's Manual Supplement (10 pages)

Panel Cradle

Brand: Terex | Category: Boom Lifts | Size: 0 MB

Terex Categories

Boom Lifts Lifting Systems Construction Equipment Scissor Lifts Compact Loader

More Terex Manuals

Terex Genie S-85 XC Series Boom Lift Manuals

Table of Contents

Safety Rules

Specifications

Repair Procedures

Control System

Platform Components

Jib Boom Components

Boom Components

Engines

Hydraulic Pump

Manifolds

Fuel and Hydraulic Tanks

Turntable Rotation Components

Steer Axle Components

Generators

Fault Codes

Control System Fault Codes

Engine Fault Codes

Deutz TD 2.9 L4 Engine Fault Codes

Deutz TCD 2.2 L3 Engine Fault Codes

Perkins 404-22 Engine Fault Codes

GM 3.0L Engine Fault Codes

Schematics

Electrical Schematics

Hydraulic Schematics

Table of Contents

Introduction

Safety Rules

Specifications

Repair Procedures

Control System

Platform Components

Jib Boom Components

Boom Components

Engines

Hydraulic Pumps

Manifolds

Fuel and Hydraulic Tanks

Turntable Rotation Components

Steer Axle Components

Generators

Fault Codes

Control System Fault Codes

Engine Fault Codes

Deutz D 2.9 L4 Engine Fault Codes

Perkins 404-22 Engine Fault Codes

GM 3.0L Engine Fault Codes

Schematics

Electrical Schematics

Hydraulic Schematics

Table of Contents

Table of Contents

Safety Rules

Performance Specifications

Torque Specifications

Engine Specifications

Hydraulic Specifications

Maintenance Procedures

Commissioning Procedures

Quarterly Maintenance Procedures

Annual Maintenance Procedures

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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