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Genie S85XCD-101
Terex Genie S85XCD-101 Manuals
Manuals and User Guides for Terex Genie S85XCD-101. We have
2
Terex Genie S85XCD-101 manuals available for free PDF download: Service And Repair Manual, Operator's Manual
Terex Genie S85XCD-101 Service And Repair Manual (197 pages)
Brand:
Terex
| Category:
Boom Lifts
| Size: 8.73 MB
Table of Contents
Introduction
2
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Oil Specifications
14
Hydraulic Component Specifications
17
Manifold Component Specifications
18
Deutz TD2011 L04I Engine Specifications
19
Deutz TD 2.9 Engine Specifications
20
Perkins 404D-22T Engine Specifications
21
Perkins 404F-E22TA Engine Specifications
22
GM 3.0L Engine Specifications
23
Machine Torque Specifications
24
Hydraulic Hose and Fitting Torque Specifications
25
Torque Procedure
26
Repair Procedures
28
Introduction
28
About this Section
29
Control System
30
1 ALC-600 Platform Control Module
30
Service Mode
30
Full Machine Calibration
31
Machine Functions
32
How to Adjust the Machine Maximum Speed Setting
32
How to Adjust the Joystick Ramp Rate Setting
33
How to Adjust the Joystick Threshold Setting
34
How to Enter ALC600 Software Update Mode
34
Display Module Menus
35
How to Replace the Display Controller (DISCON) Module
39
How to Replace the Ground Control Overlay
40
Platform Components
43
Platform
43
Platform Leveling Slave Cylinder
43
How to Remove the Platform Leveling Slave Cylinder
43
How to Bleed the Slave Cylinder
44
Platform Rotator
44
How to Remove the Platform Rotator
44
How to Bleed the Platform Rotator
46
Platform Overload System
47
How to Calibrate the Platform Overload System
47
How to Perform a Zero Load Platform Overload Calibration
48
How to Replace the Platform Overload Load Cell
48
Jib Boom Components
50
Jib Boom
50
Jib Boom Lift Cylinder
51
Boom Components
52
Cable Track
52
How to Remove the Cable Track, S-80
52
How to Repair the Cable Track
54
Boom
54
How to Shim the Boom
54
How to Remove the Boom
55
Boom Lift Cylinder
58
Boom Extension Cylinder
59
Boom Extend/Retract Cables
61
How to Adjust the Extend/Retract Cables
61
How to Replace the Boom Extend/Retract Cables
63
Platform Leveling Master Cylinder
65
Primary Boom Angle Sensor Calibration
66
Boom Length Sensor
67
Engines
68
RPM Adjustment
68
Flex Plate
68
How to Remove the Flex Plate
68
How to Install the Flex Plate
71
How to Install the Pump and Bell Housing Assembly
72
Hydraulic Pumps
73
Function Pump
73
Drive Pump
74
How to Prime the Drive Pump
75
Manifolds
76
Function Manifold
76
Valve Adjustments - Function Manifold
78
How to Adjust the System Relief Valve
78
How to Adjust the Boom down Relief Valve
78
How to Adjust the Boom Extend Relief Valve
79
Brake/Two-Speed Manifold Components
80
Turntable Rotation Manifold Components
81
Platform Rotate Manifold Components
82
Platform Manifold Components, S-80 XC
83
Platform Manifold Components, S-85 XC
84
4WD Traction Manifold Components
86
Valve Adjustments - Traction Manifold
88
Generator Manifold Components
89
Valve Coils
90
Valve Coil Resistance Specifications
90
Fuel and Hydraulic Tanks
92
Fuel Tank
92
Hydraulic Tank
93
Turntable Rotation Components
95
Turntable Rotation Drive Hub Assembly
95
How to Remove the Turntable Rotation Drive Hub Assembly
95
How to Remove the Turntable Rotation Hydraulic Motor
96
How to Adjust the Turntable Rotation Gear Backlash
97
How to Calibrate the Turntable Tilt Sensor
98
Steer Axle Components
100
Yoke and Drive Hub
100
Drive Motors
101
Drive Hubs
101
Generators
102
Hydraulic Generator
102
Fault Codes
104
Introduction
104
Control System Fault Codes
105
How to Retrieve Control System Fault Codes
105
Control System Fault Codes
106
Models with Revision G Software or Lower
106
Control System Fault Codes
107
Control System Fault Codes
113
Control System Fault Codes
119
Models with Revision H Software or Higher
123
Control System Fault Codes
125
Control System Fault Codes
131
Control System Fault Codes
137
Engine Fault Codes
140
Deutz D 2.9 L4 Engine Fault Codes
141
Perkins 404-22 Engine Fault Codes
152
GM 3.0L Engine Fault Codes
154
Schematics
159
Introduction
159
Electrical Symbol Legend
160
Hydraulic Symbols Legend
161
Limit Switch Location Legend
162
Engine Relay Layout - Deutz TD2.9
163
Engine Relay Layout - Deutz Td2011L04I
164
Engine Relay Layout - Perkins 404D-22T
165
Engine Relay Layout - GM 3.0L
166
Connector Pin Legend
167
Electrical Schematics
169
(To Serial Number S80XCH-513, S85XCH- 518)
170
Electrical Schematic, Platform Controller (to Serial Number S80XCH-513, S85XCH- 518)
171
Electrical Schematic, Turntable Controller (from S80XCH-514 to S80XCH-1393, S85XCH-519 to 1399)
174
Electrical Schematic, Platform Controller (from S80XCH-514 to S80XCH-1393, S85XCH-519 to S85XCH-1399)
176
Electrical Schematic, Turntable Controller (from S80XCD-101, S85XCD-101, S80XCH-1394, S85XCH-1400)
178
Electrical Schematic, Platform Controller (from S80XCD-101, S85XCD-101, S80XCH-1394, S85XCH-1400)
179
Electrical Schematic, Deutz TD2.9 L4 Engine
182
Electrical Schematic, Deutz TD2011 L04I Engine
183
Electrical Schematic, Perkins 404D-22T Engine
186
Electrical Schematic, Perkins 404F-E22TA Engine
187
Electrical Schematic. GM 3.0L Engine
190
Electrical Schematic, 12 Kw Welder Generator and 3 Kw Generator
191
Hydraulic Schematics
193
Hydraulic Schematic, S80XC 4WD Model
194
Hydraulic Schematic, S85 XC 4WD Models
195
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Terex Genie S85XCD-101 Operator's Manual (13 pages)
Brand:
Terex
| Category:
Locks
| Size: 2.56 MB
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